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Steel AR500 vs En52

Steel · grade comparison

Steel AR500 and En52 are both steel grades. AR500 is the stronger of the two: yield strength 1,350 MPa (196 ksi) against 750 MPa (109 ksi) for En52, about 80% more; tensile strength follows at 1,650 MPa (239 ksi) vs 1,000 MPa (145 ksi). In exchange, En52 is the more ductile: elongation 17% versus 9% for AR500, and AR500 is harder (500 HB vs 285 HB). En52 runs hotter in service (750°C vs 250°C continuous) and AR500 conducts heat better (40 W/m·K vs 23 W/m·K). On the shop floor, En52 machines more easily (poor vs not recommended), AR500 welds better (fair vs poor), and En52 sits in a lower cost tier (standard, $$) than AR500 (high, $$$$).

AR500Choose it when strength drives the design, or when it will be welded.

En52Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

AR500 vs En52: properties

AR500En52

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

205 GPa29.7 Msi
215 GPa31.2 Msi

Shear Modulus

80 GPa11.6 Msi
83 GPa12 Msi

Tensile Strength (Ultimate)

1,650 MPa239 ksi
1,000 MPa145 ksi

Yield Strength (0.2% offset)

1,350 MPa196 ksi
750 MPa109 ksi

Elongation at Break

9%
17%

Reduction in Area

30%
45%

Compressive Strength

1,400 MPa203 ksi
780 MPa113 ksi

Shear Strength

1,000 MPa145 ksi
620 MPa89.9 ksi

Fatigue Strength (Endurance Limit)

700 MPa102 ksi
470 MPa68.2 ksi

Fracture Toughness (K_IC)

50 MPa·√m45.5 ksi·√in
45 MPa·√m41 ksi·√in

Charpy V-Notch Impact (RT)

35 J25.8 ft·lbf
20 J14.8 ft·lbf

Hardness, Brinell

500 HB
285 HB

Hardness, Rockwell C

50 HRC
30 HRC

Hardness, Vickers

525 HV
300 HV

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
7.7 g/cm³0.28 lb/in³

Liquidus Temperature

1,500°C2,732 °F
1,480°C2,696 °F

Same in both: Melting Point (Solidus) 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

40 W/m·K23.1 BTU/hr·ft·°F
23 W/m·K13.3 BTU/hr·ft·°F

Specific Heat Capacity

470 J/kg·K0.11 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12 µm/m·K6.7 µin/in·°F
11.5 µm/m·K6.4 µin/in·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
260 J/g112 BTU/lb

Max Service Temperature (continuous)

250°C482 °F
750°C1,382 °F

Min Service Temperature

-40°C-40 °F
-20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7.5 % IACS
2.3 % IACS

Electrical Resistivity

2.3×10⁻⁷ Ω·m9.06 µΩ·in
7.5×10⁻⁷ Ω·m29.5 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.62 V
-0.3 V

Corrosion Resistance

13 / 100
35 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

12 / 100
32 / 100

Machinability Rating (AISI 1212 = 100 %)

10%
30%

Weldability

45 / 100
25 / 100

Formability (cold)

15 / 100
20 / 100

Polishability

55 / 100
60 / 100

Castability

—
30 / 100

Brazeability / Solderability

—
40 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

30 MJ/kg12,898 BTU/lb
36 MJ/kg15,477 BTU/lb

Embodied Carbon (primary production)

2.3 kg CO₂/kg
2.6 kg CO₂/kg

Embodied Water

55 L/kg6.6 gal/lb
60 L/kg7.2 gal/lb

Typical Recycled Content

25%
30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

210 kN·m/kg
130 kN·m/kg

Specific Stiffness (E / density)

26.1 MN·m/kg
27.9 MN·m/kg

Modulus of Resilience

4,445 kJ/m³
1,308 kJ/m³

Thermal Diffusivity

10.8 mm²/s
6.5 mm²/s

Thermal Shock Resistance Index

27
9

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleAR500En52

Manufacturing and finishing

CapabilityAR500En52
CNC machiningYes—
Sheet metalYes—
Default conditionQ&T—
Relative cost$$$$ High$$ Standard
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

AR500 vs En52 — frequently asked

Is AR500 stronger than En52?

Yes. AR500 has a typical yield strength of 1,350 MPa (196 ksi) against 750 MPa (109 ksi) for En52 — about 80% more. Tensile strength is 1,650 MPa (239 ksi) vs 1,000 MPa (145 ksi).

Which is cheaper, AR500 or En52?

En52 is the lower-cost material: it sits in the standard tier ($$) while AR500 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, AR500 or En52?

En52. Its machinability rates poor (32/100) against not recommended (12/100) for AR500; for welding the order is AR500 first (fair, 45/100) then En52 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in AR500 and En52 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.