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Steel AR500 vs EN41B

Steel · grade comparison

Steel AR500 and EN41B are both steel grades. AR500 is the stronger of the two: yield strength 1,350 MPa (196 ksi) against 740 MPa (107 ksi) for EN41B, about 82% more; tensile strength follows at 1,650 MPa (239 ksi) vs 925 MPa (134 ksi). In exchange, EN41B is the more ductile: elongation 15% versus 9% for AR500, and AR500 is harder (500 HB vs 269 HB). EN41B runs hotter in service (450°C vs 250°C continuous). On the shop floor, EN41B machines more easily (fair vs not recommended), AR500 welds better (fair vs poor), and EN41B sits in a lower cost tier (standard, $$) than AR500 (high, $$$$).

AR500Choose it when strength drives the design, or when it will be welded.

EN41BChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

AR500 vs EN41B: properties

AR500EN41B

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

1,650 MPa239 ksi
925 MPa134 ksi

Yield Strength (0.2% offset)

1,350 MPa196 ksi
740 MPa107 ksi

Elongation at Break

9%
15%

Reduction in Area

30%
45%

Compressive Strength

1,400 MPa203 ksi
760 MPa110 ksi

Shear Strength

1,000 MPa145 ksi
560 MPa81.2 ksi

Fatigue Strength (Endurance Limit)

700 MPa102 ksi
450 MPa65.3 ksi

Fracture Toughness (K_IC)

50 MPa·√m45.5 ksi·√in
70 MPa·√m63.7 ksi·√in

Charpy V-Notch Impact (RT)

35 J25.8 ft·lbf
40 J29.5 ft·lbf

Hardness, Brinell

500 HB
269 HB

Hardness, Rockwell C

50 HRC
27 HRC

Hardness, Vickers

525 HV
285 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
7.8 g/cm³0.28 lb/in³

Liquidus Temperature

1,500°C2,732 °F
1,480°C2,696 °F

Same in both: Melting Point (Solidus) 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

470 J/kg·K0.11 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
260 J/g112 BTU/lb

Max Service Temperature (continuous)

250°C482 °F
450°C842 °F

Same in both: Thermal Conductivity 40 W/m·K23.1 BTU/hr·ft·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7.5 % IACS
—

Electrical Resistivity

2.3×10⁻⁷ Ω·m9.06 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.62 V
—

Corrosion Resistance

13 / 100
12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

12 / 100
50 / 100

Machinability Rating (AISI 1212 = 100 %)

10%
50%

Weldability

45 / 100
20 / 100

Formability (cold)

15 / 100
25 / 100

Polishability

55 / 100
70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

30 MJ/kg12,898 BTU/lb
34 MJ/kg14,617 BTU/lb

Embodied Water

55 L/kg6.6 gal/lb
60 L/kg7.2 gal/lb

Typical Recycled Content

25%
30%

Same in both: Embodied Carbon (primary production) 2.3 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

210 kN·m/kg
119 kN·m/kg

Specific Stiffness (E / density)

26.1 MN·m/kg
26.3 MN·m/kg

Modulus of Resilience

4,445 kJ/m³
1,336 kJ/m³

Thermal Diffusivity

10.8 mm²/s
11.1 mm²/s

Thermal Shock Resistance Index

27
15

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleAR500EN41B

Manufacturing and finishing

CapabilityAR500EN41B
Default conditionQ&TQ&T
Relative cost$$$$ High$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

AR500 vs EN41B — frequently asked

Is AR500 stronger than EN41B?

Yes. AR500 has a typical yield strength of 1,350 MPa (196 ksi) against 740 MPa (107 ksi) for EN41B — about 82% more. Tensile strength is 1,650 MPa (239 ksi) vs 925 MPa (134 ksi).

Which is cheaper, AR500 or EN41B?

EN41B is the lower-cost material: it sits in the standard tier ($$) while AR500 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, AR500 or EN41B?

EN41B. Its machinability rates fair (50/100) against not recommended (12/100) for AR500; for welding the order is AR500 first (fair, 45/100) then EN41B (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in AR500 and EN41B side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.