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Steel AR500 vs En40B

Steel · grade comparison

Steel AR500 and En40B are both steel grades. AR500 is the stronger of the two: yield strength 1,350 MPa (196 ksi) against 745 MPa (108 ksi) for En40B, about 81% more; tensile strength follows at 1,650 MPa (239 ksi) vs 930 MPa (135 ksi). In exchange, En40B is the more ductile: elongation 15% versus 9% for AR500, and AR500 is harder (500 HB vs 277 HB). En40B runs hotter in service (500°C vs 250°C continuous) and AR500 conducts heat better (40 W/m·K vs 34 W/m·K). On the shop floor, En40B machines more easily (fair vs not recommended), AR500 welds better (fair vs poor), and En40B sits in a lower cost tier (budget, $) than AR500 (high, $$$$).

AR500Choose it when strength drives the design, or when it will be welded.

En40BChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

AR500 vs En40B: properties

AR500En40B

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

205 GPa29.7 Msi
210 GPa30.5 Msi

Tensile Strength (Ultimate)

1,650 MPa239 ksi
930 MPa135 ksi

Yield Strength (0.2% offset)

1,350 MPa196 ksi
745 MPa108 ksi

Elongation at Break

9%
15%

Reduction in Area

30%
50%

Compressive Strength

1,400 MPa203 ksi
750 MPa109 ksi

Shear Strength

1,000 MPa145 ksi
560 MPa81.2 ksi

Fatigue Strength (Endurance Limit)

700 MPa102 ksi
440 MPa63.8 ksi

Fracture Toughness (K_IC)

50 MPa·√m45.5 ksi·√in
80 MPa·√m72.8 ksi·√in

Charpy V-Notch Impact (RT)

35 J25.8 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

500 HB
277 HB

Hardness, Rockwell C

50 HRC
29 HRC

Hardness, Vickers

525 HV
290 HV

Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
7.8 g/cm³0.28 lb/in³

Liquidus Temperature

1,500°C2,732 °F
1,480°C2,696 °F

Same in both: Melting Point (Solidus) 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

40 W/m·K23.1 BTU/hr·ft·°F
34 W/m·K19.6 BTU/hr·ft·°F

Specific Heat Capacity

470 J/kg·K0.11 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
250 J/g107 BTU/lb

Max Service Temperature (continuous)

250°C482 °F
500°C932 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7.5 % IACS
6.6 % IACS

Electrical Resistivity

2.3×10⁻⁷ Ω·m9.06 µΩ·in
2.6×10⁻⁷ Ω·m10.2 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.62 V
-0.6 V

Corrosion Resistance

13 / 100
15 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

12 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

10%
50%

Weldability

45 / 100
20 / 100

Formability (cold)

15 / 100
20 / 100

Polishability

55 / 100
65 / 100

Brazeability / Solderability

—
40 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

30 MJ/kg12,898 BTU/lb
31 MJ/kg13,328 BTU/lb

Embodied Carbon (primary production)

2.3 kg CO₂/kg
2.2 kg CO₂/kg

Embodied Water

55 L/kg6.6 gal/lb
60 L/kg7.2 gal/lb

Same in both: Typical Recycled Content 25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

210 kN·m/kg
119 kN·m/kg

Specific Stiffness (E / density)

26.1 MN·m/kg
26.9 MN·m/kg

Modulus of Resilience

4,445 kJ/m³
1,321 kJ/m³

Thermal Diffusivity

10.8 mm²/s
9.5 mm²/s

Thermal Shock Resistance Index

27
13

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleAR500En40B

Manufacturing and finishing

CapabilityAR500En40B
CNC machiningYes—
Sheet metalYes—
Default conditionQ&T—
Relative cost$$$$ High$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

AR500 vs En40B — frequently asked

Is AR500 stronger than En40B?

Yes. AR500 has a typical yield strength of 1,350 MPa (196 ksi) against 745 MPa (108 ksi) for En40B — about 81% more. Tensile strength is 1,650 MPa (239 ksi) vs 930 MPa (135 ksi).

Which is cheaper, AR500 or En40B?

En40B is the lower-cost material: it sits in the budget tier ($) while AR500 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, AR500 or En40B?

En40B. Its machinability rates fair (45/100) against not recommended (12/100) for AR500; for welding the order is AR500 first (fair, 45/100) then En40B (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in AR500 and En40B side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.