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Steel AerMet 310 vs Custom 455

Steel · grade comparison

Steel AerMet 310 and Custom 455 are both steel grades. AerMet 310 is the stronger of the two: yield strength 1,960 MPa (284 ksi) against 1,450 MPa (210 ksi) for Custom 455, about 35% more; tensile strength follows at 2,140 MPa (310 ksi) vs 1,550 MPa (225 ksi). In exchange, Custom 455 is the more ductile: elongation 12% versus 10% for AerMet 310, and AerMet 310 is harder (57 HRC vs 46 HRC). Custom 455 is lighter (7.76 g/cm³ vs 8 g/cm³ for AerMet 310) and AerMet 310 conducts heat better (20 W/m·K vs 17.6 W/m·K). On the shop floor, Custom 455 machines more easily (25 vs 15 out of 100).

AerMet 310Choose it when strength drives the design.

Custom 455Choose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

AerMet 310 vs Custom 455: properties

AerMet 310Custom 455

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

194 GPa28.1 Msi
200 GPa29 Msi

Shear Modulus

75 GPa10.9 Msi
77 GPa11.2 Msi

Bulk Modulus

162 GPa23.5 Msi
166 GPa24.1 Msi

Tensile Strength (Ultimate)

2,140 MPa310 ksi
1,550 MPa225 ksi

Yield Strength (0.2% offset)

1,960 MPa284 ksi
1,450 MPa210 ksi

Elongation at Break

10%
12%

Reduction in Area

50%
45%

Compressive Strength

2,050 MPa297 ksi
1,500 MPa218 ksi

Shear Strength

1,290 MPa187 ksi
930 MPa135 ksi

Fatigue Strength (Endurance Limit)

800 MPa116 ksi
720 MPa104 ksi

Fracture Toughness (K_IC)

71 MPa·√m64.6 ksi·√in
80 MPa·√m72.8 ksi·√in

Charpy V-Notch Impact (RT)

24 J17.7 ft·lbf
27 J19.9 ft·lbf

Hardness, Rockwell C

57 HRC
46 HRC

Hardness, Vickers

640 HV
460 HV

Hardness, Brinell

—
430 HB

Same in both: Poisson's Ratio 0.3

Physical

Density and transition temperatures.

Density

8 g/cm³0.29 lb/in³
7.76 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,420°C2,588 °F
1,400°C2,552 °F

Liquidus Temperature

1,470°C2,678 °F
1,450°C2,642 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

20 W/m·K11.6 BTU/hr·ft·°F
17.6 W/m·K10.2 BTU/hr·ft·°F

Specific Heat Capacity

450 J/kg·K0.11 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.3 µm/m·K6.3 µin/in·°F
10.2 µm/m·K5.7 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
425°C797 °F

Same in both: Min Service Temperature -73°C-99 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

6.5×10⁻⁷ Ω·m25.6 µΩ·in
8×10⁻⁷ Ω·m31.5 µΩ·in

Electrical Conductivity

—
2.2 % IACS

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
-0.25 V

Corrosion Resistance

25 / 100
55 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

15 / 100
25 / 100

Machinability Rating (AISI 1212 = 100 %)

15%
30%

Formability (cold)

8 / 100
25 / 100

Brazeability / Solderability

30 / 100
35 / 100

Polishability

70 / 100
80 / 100

Castability

—
20 / 100

Same in both: Weldability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

100 MJ/kg42,992 BTU/lb
65 MJ/kg27,945 BTU/lb

Embodied Carbon (primary production)

7.5 kg CO₂/kg
5.2 kg CO₂/kg

Embodied Water

200 L/kg24 gal/lb
120 L/kg14.4 gal/lb

Typical Recycled Content

20%
30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

268 kN·m/kg
200 kN·m/kg

Specific Stiffness (E / density)

24.3 MN·m/kg
25.8 MN·m/kg

Modulus of Resilience

9,901 kJ/m³
5,256 kJ/m³

Thermal Diffusivity

5.6 mm²/s
4.9 mm²/s

Thermal Shock Resistance Index

20
13

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleAerMet 310Custom 455

Manufacturing and finishing

CapabilityAerMet 310Custom 455
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

AerMet 310 vs Custom 455 — frequently asked

Is AerMet 310 stronger than Custom 455?

Yes. AerMet 310 has a typical yield strength of 1,960 MPa (284 ksi) against 1,450 MPa (210 ksi) for Custom 455 — about 35% more. Tensile strength is 2,140 MPa (310 ksi) vs 1,550 MPa (225 ksi).

Which is cheaper, AerMet 310 or Custom 455?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, AerMet 310 or Custom 455?

Custom 455, by a small margin. Both rate poor for machinability — 25/100 against 15/100 for AerMet 310.

Ready to make it?

Upload a CAD file and FabDigit prices the part in AerMet 310 and Custom 455 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.