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Steel A633 Grade C vs A656 Grade 80

Steel · grade comparison

Steel A633 Grade C and A656 Grade 80 are both steel grades. A656 Grade 80 is the stronger of the two: yield strength 590 MPa (85.6 ksi) against 385 MPa (55.8 ksi) for A633 Grade C, about 53% more; tensile strength follows at 680 MPa (98.6 ksi) vs 530 MPa (76.9 ksi). In exchange, A633 Grade C is the more ductile: elongation 25% versus 18% for A656 Grade 80, and A656 Grade 80 is harder (215 HB vs 160 HB). A633 Grade C runs hotter in service (400°C vs 350°C continuous). On the shop floor, A633 Grade C machines more easily (good vs fair) and A633 Grade C welds better (82 vs 72 out of 100).

A633 Grade CChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

A656 Grade 80Choose it when strength drives the design.

A633 Grade C vs A656 Grade 80: properties

A633 Grade CA656 Grade 80

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

530 MPa76.9 ksi
680 MPa98.6 ksi

Yield Strength (0.2% offset)

385 MPa55.8 ksi
590 MPa85.6 ksi

Elongation at Break

25%
18%

Reduction in Area

50%
52%

Compressive Strength

385 MPa55.8 ksi
590 MPa85.6 ksi

Shear Strength

330 MPa47.9 ksi
420 MPa60.9 ksi

Fatigue Strength (Endurance Limit)

250 MPa36.3 ksi
300 MPa43.5 ksi

Charpy V-Notch Impact (RT)

90 J66.4 ft·lbf
55 J40.6 ft·lbf

Hardness, Brinell

160 HB
215 HB

Hardness, Rockwell B

83 HRB
96 HRB

Hardness, Vickers

168 HV
225 HV

Hardness, Rockwell C

—
17 HRC

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Fracture Toughness (K_IC) 100 MPa·√m91 ksi·√in

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,425°C2,597 °F
1,450°C2,642 °F

Liquidus Temperature

1,505°C2,741 °F
1,510°C2,750 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

46 W/m·K26.6 BTU/hr·ft·°F
45 W/m·K26 BTU/hr·ft·°F

Max Service Temperature (continuous)

400°C752 °F
350°C662 °F

Min Service Temperature

-45°C-49 °F
-40°C-40 °F

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Latent Heat of Fusion 270 J/g116 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

9 % IACS
8.6 % IACS

Electrical Resistivity

1.9×10⁻⁷ Ω·m7.48 µΩ·in
2×10⁻⁷ Ω·m7.87 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.62 V · Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

58 / 100
48 / 100

Machinability Rating (AISI 1212 = 100 %)

62%
55%

Weldability

82 / 100
72 / 100

Brazeability / Solderability

60 / 100
55 / 100

Polishability

40 / 100
45 / 100

Same in both: Formability (cold) 62 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

2 kg CO₂/kg
2.1 kg CO₂/kg

Embodied Water

40 L/kg4.8 gal/lb
35 L/kg4.2 gal/lb

Typical Recycled Content

30%
25%

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

68 kN·m/kg
87 kN·m/kg

Modulus of Resilience

362 kJ/m³
849 kJ/m³

Thermal Diffusivity

12.5 mm²/s
12.2 mm²/s

Thermal Shock Resistance Index

10
12

Same in both: Specific Stiffness (E / density) 26.1 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleA633 Grade CA656 Grade 80

Manufacturing and finishing

CapabilityA633 Grade CA656 Grade 80
Default condition——
Relative cost$ Budget$ Budget
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

A633 Grade C vs A656 Grade 80 — frequently asked

Is A656 Grade 80 stronger than A633 Grade C?

Yes. A656 Grade 80 has a typical yield strength of 590 MPa (85.6 ksi) against 385 MPa (55.8 ksi) for A633 Grade C — about 53% more. Tensile strength is 680 MPa (98.6 ksi) vs 530 MPa (76.9 ksi).

Which is cheaper, A633 Grade C or A656 Grade 80?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, A633 Grade C or A656 Grade 80?

A633 Grade C. Its machinability rates good (58/100) against fair (48/100) for A656 Grade 80; for welding the order is A633 Grade C first (very good, 82/100) then A656 Grade 80 (very good, 72/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in A633 Grade C and A656 Grade 80 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.