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Steel A606 Type 4 vs A656 Grade 80

Steel · grade comparison

Steel A606 Type 4 and A656 Grade 80 are both steel grades. A656 Grade 80 is the stronger of the two: yield strength 590 MPa (85.6 ksi) against 380 MPa (55.1 ksi) for A606 Type 4, about 55% more; tensile strength follows at 680 MPa (98.6 ksi) vs 510 MPa (74 ksi). In exchange, A606 Type 4 is the more ductile: elongation 26% versus 18% for A656 Grade 80, and A656 Grade 80 is harder (215 HB vs 155 HB). A606 Type 4 runs hotter in service (400°C vs 350°C continuous). On the shop floor, A606 Type 4 machines more easily (good vs fair) and A606 Type 4 welds better (excellent vs very good).

A606 Type 4Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

A656 Grade 80Choose it when strength drives the design.

A606 Type 4 vs A656 Grade 80: properties

A606 Type 4A656 Grade 80

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

510 MPa74 ksi
680 MPa98.6 ksi

Yield Strength (0.2% offset)

380 MPa55.1 ksi
590 MPa85.6 ksi

Elongation at Break

26%
18%

Reduction in Area

55%
52%

Compressive Strength

380 MPa55.1 ksi
590 MPa85.6 ksi

Shear Strength

350 MPa50.8 ksi
420 MPa60.9 ksi

Fatigue Strength (Endurance Limit)

240 MPa34.8 ksi
300 MPa43.5 ksi

Charpy V-Notch Impact (RT)

45 J33.2 ft·lbf
55 J40.6 ft·lbf

Hardness, Brinell

155 HB
215 HB

Hardness, Rockwell B

82 HRB
96 HRB

Hardness, Vickers

163 HV
225 HV

Fracture Toughness (K_IC)

—
100 MPa·√m91 ksi·√in

Hardness, Rockwell C

—
17 HRC

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,460°C2,660 °F
1,450°C2,642 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Liquidus Temperature 1,510°C2,750 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

46 W/m·K26.6 BTU/hr·ft·°F
45 W/m·K26 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

12.2 µm/m·K6.8 µin/in·°F
12 µm/m·K6.7 µin/in·°F

Max Service Temperature (continuous)

400°C752 °F
350°C662 °F

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 270 J/g116 BTU/lb · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

9 % IACS
8.6 % IACS

Electrical Resistivity

1.9×10⁻⁷ Ω·m7.48 µΩ·in
2×10⁻⁷ Ω·m7.87 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
-0.62 V

Corrosion Resistance

28 / 100
12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

58 / 100
48 / 100

Machinability Rating (AISI 1212 = 100 %)

60%
55%

Weldability

85 / 100
72 / 100

Brazeability / Solderability

50 / 100
55 / 100

Same in both: Formability (cold) 62 / 100 · Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Water

45 L/kg5.4 gal/lb
35 L/kg4.2 gal/lb

Typical Recycled Content

30%
25%

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Embodied Carbon (primary production) 2.1 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

65 kN·m/kg
87 kN·m/kg

Modulus of Resilience

352 kJ/m³
849 kJ/m³

Thermal Diffusivity

12.5 mm²/s
12.2 mm²/s

Thermal Shock Resistance Index

9
12

Same in both: Specific Stiffness (E / density) 26.1 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleA606 Type 4A656 Grade 80

Manufacturing and finishing

CapabilityA606 Type 4A656 Grade 80
Default condition——
Relative cost$ Budget$ Budget
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

A606 Type 4 vs A656 Grade 80 — frequently asked

Is A656 Grade 80 stronger than A606 Type 4?

Yes. A656 Grade 80 has a typical yield strength of 590 MPa (85.6 ksi) against 380 MPa (55.1 ksi) for A606 Type 4 — about 55% more. Tensile strength is 680 MPa (98.6 ksi) vs 510 MPa (74 ksi).

Which is cheaper, A606 Type 4 or A656 Grade 80?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, A606 Type 4 or A656 Grade 80?

A606 Type 4. Its machinability rates good (58/100) against fair (48/100) for A656 Grade 80; for welding the order is A606 Type 4 first (excellent, 85/100) then A656 Grade 80 (very good, 72/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in A606 Type 4 and A656 Grade 80 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.