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Steel A335 P91 vs SUH660

Steel · grade comparison

Steel A335 P91 and SUH660 are both steel grades, both heat resistant steel. SUH660 is the stronger of the two: tensile strength 1,010 MPa (146 ksi) against 950 MPa (138 ksi) for A335 P91, about 6% more. SUH660 is the more ductile: elongation 22% versus 14% for A335 P91, and SUH660 is harder (305 HV vs 225 HV). A335 P91 is stiffer (218 GPa vs 201 GPa) and SUH660 runs hotter in service (700°C vs 200°C continuous). On the shop floor, SUH660 welds better (good vs poor).

SUH660Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

A335 P91 vs SUH660: properties

A335 P91SUH660

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

218 GPa31.6 Msi
201 GPa29.2 Msi

Shear Modulus

84 GPa12.2 Msi
77 GPa11.2 Msi

Bulk Modulus

180 GPa26.1 Msi
176 GPa25.5 Msi

Poisson's Ratio

0.3
0.31

Tensile Strength (Ultimate)

950 MPa138 ksi
1,010 MPa146 ksi

Yield Strength (0.2% offset)

700 MPa102 ksi
725 MPa105 ksi

Elongation at Break

14%
22%

Reduction in Area

65%
40%

Compressive Strength

490 MPa71.1 ksi
740 MPa107 ksi

Shear Strength

400 MPa58 ksi
620 MPa89.9 ksi

Fatigue Strength (Endurance Limit)

300 MPa43.5 ksi
500 MPa72.5 ksi

Fracture Toughness (K_IC)

120 MPa·√m109 ksi·√in
130 MPa·√m118 ksi·√in

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
50 J36.9 ft·lbf

Hardness, Brinell

300 HB
290 HB

Hardness, Rockwell C

31 HRC
30 HRC

Hardness, Vickers

225 HV
305 HV

Physical

Density and transition temperatures.

Density

7.77 g/cm³0.28 lb/in³
7.94 g/cm³0.29 lb/in³

Melting Point (Solidus)

1,450°C2,642 °F
1,370°C2,498 °F

Liquidus Temperature

1,505°C2,741 °F
1,400°C2,552 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

26 W/m·K15 BTU/hr·ft·°F
13 W/m·K7.5 BTU/hr·ft·°F

Specific Heat Capacity

480 J/kg·K0.11 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

10.8 µm/m·K6 µin/in·°F
16.4 µm/m·K9.1 µin/in·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
285 J/g123 BTU/lb

Max Service Temperature (continuous)

200°C392 °F
700°C1,292 °F

Min Service Temperature

-30°C-22 °F
-196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

6×10⁻⁷ Ω·m23.6 µΩ·in
9.1×10⁻⁷ Ω·m35.8 µΩ·in

Electrical Conductivity

—
1.9 % IACS

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.55 V
-0.1 V

Corrosion Resistance

28 / 100
58 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
20 / 100

Machinability Rating (AISI 1212 = 100 %)

50%
15%

Weldability

20 / 100
55 / 100

Formability (cold)

15 / 100
30 / 100

Brazeability / Solderability

35 / 100
60 / 100

Polishability

55 / 100
75 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

34 MJ/kg14,617 BTU/lb
90 MJ/kg38,693 BTU/lb

Embodied Carbon (primary production)

2.6 kg CO₂/kg
6.5 kg CO₂/kg

Embodied Water

65 L/kg7.8 gal/lb
220 L/kg26.4 gal/lb

Same in both: Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

122 kN·m/kg
127 kN·m/kg

Specific Stiffness (E / density)

28.1 MN·m/kg
25.3 MN·m/kg

Modulus of Resilience

1,124 kJ/m³
1,308 kJ/m³

Thermal Diffusivity

7 mm²/s
3.6 mm²/s

Thermal Shock Resistance Index

10
4

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleA335 P91SUH660

Manufacturing and finishing

CapabilityA335 P91SUH660
Default conditionHRSTA
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

A335 P91 vs SUH660 — frequently asked

Is SUH660 stronger than A335 P91?

Yes. SUH660 has a typical tensile strength of 1,010 MPa (146 ksi) against 950 MPa (138 ksi) for A335 P91 — about 6% more.

Which is cheaper, A335 P91 or SUH660?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, A335 P91 or SUH660?

A335 P91, by a small margin. Both rate poor for machinability — 25/100 against 20/100 for SUH660; for welding the order is SUH660 first (good, 55/100) then A335 P91 (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in A335 P91 and SUH660 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.