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Steel A335 P91 vs SKD61

Steel · grade comparison

Steel A335 P91 and SKD61 are both steel grades, both heat resistant steel. A335 P91 is the stronger of the two: yield strength 700 MPa (102 ksi) against 415 MPa (60.2 ksi) for SKD61, about 69% more; tensile strength follows at 950 MPa (138 ksi) vs 760 MPa (110 ksi). In exchange, SKD61 is the more ductile: elongation 25% versus 14% for A335 P91, and A335 P91 is harder (300 HB vs 215 HB). SKD61 runs hotter in service (400°C vs 200°C continuous). On the shop floor, SKD61 machines more easily (good vs poor) and SKD61 welds better (fair vs poor).

A335 P91Choose it when strength drives the design.

SKD61Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

A335 P91 vs SKD61: properties

A335 P91SKD61

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

218 GPa31.6 Msi
210 GPa30.5 Msi

Shear Modulus

84 GPa12.2 Msi
81 GPa11.7 Msi

Bulk Modulus

180 GPa26.1 Msi
160 GPa23.2 Msi

Poisson's Ratio

0.3
0.29

Tensile Strength (Ultimate)

950 MPa138 ksi
760 MPa110 ksi

Yield Strength (0.2% offset)

700 MPa102 ksi
415 MPa60.2 ksi

Elongation at Break

14%
25%

Reduction in Area

65%
50%

Compressive Strength

490 MPa71.1 ksi
—

Shear Strength

400 MPa58 ksi
460 MPa66.7 ksi

Fatigue Strength (Endurance Limit)

300 MPa43.5 ksi
340 MPa49.3 ksi

Fracture Toughness (K_IC)

120 MPa·√m109 ksi·√in
—

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
40 J29.5 ft·lbf

Hardness, Brinell

300 HB
215 HB

Hardness, Rockwell C

31 HRC
19 HRC

Same in both: Hardness, Vickers 225 HV

Physical

Density and transition temperatures.

Density

7.77 g/cm³0.28 lb/in³
7.8 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,450°C2,642 °F
1,427°C2,601 °F

Liquidus Temperature

1,505°C2,741 °F
—

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

26 W/m·K15 BTU/hr·ft·°F
24.5 W/m·K14.2 BTU/hr·ft·°F

Specific Heat Capacity

480 J/kg·K0.11 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

10.8 µm/m·K6 µin/in·°F
11 µm/m·K6.1 µin/in·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
250 J/g107 BTU/lb

Max Service Temperature (continuous)

200°C392 °F
400°C752 °F

Min Service Temperature

-30°C-22 °F
-20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

6×10⁻⁷ Ω·m23.6 µΩ·in
5.2×10⁻⁷ Ω·m20.5 µΩ·in

Electrical Conductivity

—
3.3 % IACS

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.55 V
-0.6 V

Corrosion Resistance

28 / 100
20 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

50%
55%

Weldability

20 / 100
35 / 100

Formability (cold)

15 / 100
30 / 100

Brazeability / Solderability

35 / 100
—

Polishability

55 / 100
80 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

34 MJ/kg14,617 BTU/lb
36 MJ/kg15,477 BTU/lb

Embodied Carbon (primary production)

2.6 kg CO₂/kg
2.8 kg CO₂/kg

Typical Recycled Content

30%
35%

Same in both: Embodied Water 65 L/kg7.8 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

122 kN·m/kg
97 kN·m/kg

Specific Stiffness (E / density)

28.1 MN·m/kg
26.9 MN·m/kg

Modulus of Resilience

1,124 kJ/m³
410 kJ/m³

Thermal Diffusivity

7 mm²/s
6.8 mm²/s

Thermal Shock Resistance Index

10
8

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleA335 P91SKD61

Manufacturing and finishing

CapabilityA335 P91SKD61
Sheet metalYes—
Default conditionHRAnnealed
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

A335 P91 vs SKD61 — frequently asked

Is A335 P91 stronger than SKD61?

Yes. A335 P91 has a typical yield strength of 700 MPa (102 ksi) against 415 MPa (60.2 ksi) for SKD61 — about 69% more. Tensile strength is 950 MPa (138 ksi) vs 760 MPa (110 ksi).

Which is cheaper, A335 P91 or SKD61?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, A335 P91 or SKD61?

SKD61. Its machinability rates good (55/100) against poor (25/100) for A335 P91; for welding the order is SKD61 first (fair, 35/100) then A335 P91 (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in A335 P91 and SKD61 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.