Steel A242 vs S460M
Steel · grade comparison
Steel A242 and S460M are both steel grades. S460M is the stronger of the two: yield strength 490 MPa (71.1 ksi) against 370 MPa (53.7 ksi) for A242, about 32% more; tensile strength follows at 610 MPa (88.5 ksi) vs 510 MPa (74 ksi). S460M is harder — 185 HB against 155 HB for A242 — which matters for wear surfaces and threads. On the shop floor, A242 machines more easily (good vs fair) and A242 forms better (65 vs 55 out of 100).
A242Choose it when the part is machined in volume.
S460MChoose it when strength drives the design, or when surface hardness matters.
A242 vs S460M: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Poisson's Ratio
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Reduction in Area
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Vickers
Same in both: Bulk Modulus 160 GPa23.2 Msi · Elongation at Break 24%
Physical
Density and transition temperatures.
Melting Point (Solidus)
Liquidus Temperature
Same in both: Density 7.85 g/cm³0.28 lb/in³
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Min Service Temperature
Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Max Service Temperature (continuous) 350°C662 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Formability (cold)
Brazeability / Solderability
Same in both: Weldability 80 / 100 · Polishability 40 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | A242 | S460M |
|---|---|---|
| Default condition | — | — |
| Relative cost | $ Budget | $ Budget |
| Min. machined wall | — | — |
| Best machined surface | — | — |
Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.
A242 vs S460M — frequently asked
Is S460M stronger than A242?
Yes. S460M has a typical yield strength of 490 MPa (71.1 ksi) against 370 MPa (53.7 ksi) for A242 — about 32% more. Tensile strength is 610 MPa (88.5 ksi) vs 510 MPa (74 ksi).
Which is cheaper, A242 or S460M?
Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which is easier to machine, A242 or S460M?
A242. Its machinability rates good (58/100) against fair (48/100) for S460M.
Ready to make it?
Upload a CAD file and FabDigit prices the part in A242 and S460M side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.