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Steel 590X vs A242

Steel · grade comparison

Steel 590X and A242 are both steel grades. 590X is the stronger of the two: yield strength 625 MPa (90.6 ksi) against 370 MPa (53.7 ksi) for A242, about 69% more; tensile strength follows at 670 MPa (97.2 ksi) vs 510 MPa (74 ksi). In exchange, A242 is the more ductile: elongation 24% versus 16% for 590X, and 590X is harder (200 HB vs 155 HB). A242 runs hotter in service (350°C vs 300°C continuous). On the shop floor, A242 machines more easily (good vs fair).

590XChoose it when strength drives the design.

A242Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

590X vs A242: properties

590XA242

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

207 GPa30 Msi
200 GPa29 Msi

Shear Modulus

80 GPa11.6 Msi
79 GPa11.5 Msi

Tensile Strength (Ultimate)

670 MPa97.2 ksi
510 MPa74 ksi

Yield Strength (0.2% offset)

625 MPa90.6 ksi
370 MPa53.7 ksi

Elongation at Break

16%
24%

Reduction in Area

45%
50%

Compressive Strength

625 MPa90.6 ksi
370 MPa53.7 ksi

Shear Strength

410 MPa59.5 ksi
320 MPa46.4 ksi

Fatigue Strength (Endurance Limit)

300 MPa43.5 ksi
245 MPa35.5 ksi

Fracture Toughness (K_IC)

85 MPa·√m77.4 ksi·√in
120 MPa·√m109 ksi·√in

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
55 J40.6 ft·lbf

Hardness, Brinell

200 HB
155 HB

Hardness, Rockwell B

93 HRB
82 HRB

Hardness, Vickers

210 HV
163 HV

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,500°C2,732 °F
1,450°C2,642 °F

Liquidus Temperature

1,520°C2,768 °F
1,510°C2,750 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

45 W/m·K26 BTU/hr·ft·°F
48 W/m·K27.7 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

12 µm/m·K6.7 µin/in·°F
11.7 µm/m·K6.5 µin/in·°F

Max Service Temperature (continuous)

300°C572 °F
350°C662 °F

Min Service Temperature

-40°C-40 °F
-30°C-22 °F

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 247 J/g106 BTU/lb

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 8.5 % IACS · Electrical Resistivity 2×10⁻⁷ Ω·m7.87 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.65 V
-0.6 V

Corrosion Resistance

12 / 100
35 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
58 / 100

Machinability Rating (AISI 1212 = 100 %)

50%
60%

Formability (cold)

55 / 100
65 / 100

Brazeability / Solderability

50 / 100
40 / 100

Same in both: Weldability 80 / 100 · Polishability 40 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

30 MJ/kg12,898 BTU/lb
25 MJ/kg10,748 BTU/lb

Embodied Carbon (primary production)

2.3 kg CO₂/kg
1.9 kg CO₂/kg

Typical Recycled Content

25%
30%

Same in both: Embodied Water 40 L/kg4.8 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

85 kN·m/kg
65 kN·m/kg

Specific Stiffness (E / density)

26.4 MN·m/kg
25.5 MN·m/kg

Modulus of Resilience

944 kJ/m³
342 kJ/m³

Thermal Diffusivity

12.2 mm²/s
13 mm²/s

Thermal Shock Resistance Index

12
10

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleA242590X

Manufacturing and finishing

Capability590XA242
Default condition——
Relative cost$ Budget$ Budget
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

590X vs A242 — frequently asked

Is 590X stronger than A242?

Yes. 590X has a typical yield strength of 625 MPa (90.6 ksi) against 370 MPa (53.7 ksi) for A242 — about 69% more. Tensile strength is 670 MPa (97.2 ksi) vs 510 MPa (74 ksi).

Which is cheaper, 590X or A242?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 590X or A242?

A242. Its machinability rates good (58/100) against fair (45/100) for 590X.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 590X and A242 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.