FabDigitFabDigit

Steel A242 vs S420MC

Steel · grade comparison

Steel A242 and S420MC are both steel grades. S420MC is the stronger of the two: yield strength 460 MPa (66.7 ksi) against 370 MPa (53.7 ksi) for A242, about 24% more; tensile strength follows at 540 MPa (78.3 ksi) vs 510 MPa (74 ksi). S420MC is harder — 165 HB against 155 HB for A242 — which matters for wear surfaces and threads. S420MC conducts electricity better (9.5 % IACS vs 8.5 % IACS). On the shop floor, S420MC forms better (very good vs good).

S420MCChoose it when strength drives the design, or when surface hardness matters.

A242 vs S420MC: properties

A242S420MC

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
210 GPa30.5 Msi

Shear Modulus

79 GPa11.5 Msi
81 GPa11.7 Msi

Tensile Strength (Ultimate)

510 MPa74 ksi
540 MPa78.3 ksi

Yield Strength (0.2% offset)

370 MPa53.7 ksi
460 MPa66.7 ksi

Elongation at Break

24%
22%

Reduction in Area

50%
55%

Compressive Strength

370 MPa53.7 ksi
460 MPa66.7 ksi

Shear Strength

320 MPa46.4 ksi
340 MPa49.3 ksi

Fatigue Strength (Endurance Limit)

245 MPa35.5 ksi
260 MPa37.7 ksi

Fracture Toughness (K_IC)

120 MPa·√m109 ksi·√in
100 MPa·√m91 ksi·√in

Charpy V-Notch Impact (RT)

55 J40.6 ft·lbf
70 J51.6 ft·lbf

Hardness, Brinell

155 HB
165 HB

Hardness, Rockwell B

82 HRB
85 HRB

Hardness, Vickers

163 HV
175 HV

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,450°C2,642 °F
1,500°C2,732 °F

Liquidus Temperature

1,510°C2,750 °F
1,520°C2,768 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

48 W/m·K27.7 BTU/hr·ft·°F
45 W/m·K26 BTU/hr·ft·°F

Specific Heat Capacity

470 J/kg·K0.11 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.7 µm/m·K6.5 µin/in·°F
12 µm/m·K6.7 µin/in·°F

Latent Heat of Fusion

247 J/g106 BTU/lb
250 J/g107 BTU/lb

Min Service Temperature

-30°C-22 °F
-40°C-40 °F

Same in both: Max Service Temperature (continuous) 350°C662 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

8.5 % IACS
9.5 % IACS

Electrical Resistivity

2×10⁻⁷ Ω·m7.87 µΩ·in
1.8×10⁻⁷ Ω·m7.09 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
-0.62 V

Corrosion Resistance

35 / 100
12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

58 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

60%
58%

Weldability

80 / 100
88 / 100

Formability (cold)

65 / 100
78 / 100

Brazeability / Solderability

40 / 100
60 / 100

Polishability

40 / 100
45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

1.9 kg CO₂/kg
2 kg CO₂/kg

Embodied Water

40 L/kg4.8 gal/lb
45 L/kg5.4 gal/lb

Typical Recycled Content

30%
25%

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

65 kN·m/kg
69 kN·m/kg

Specific Stiffness (E / density)

25.5 MN·m/kg
26.8 MN·m/kg

Modulus of Resilience

342 kJ/m³
504 kJ/m³

Thermal Diffusivity

13 mm²/s
12.5 mm²/s

Same in both: Thermal Shock Resistance Index 10

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleA242S420MC

Manufacturing and finishing

CapabilityA242S420MC
Default condition——
Relative cost$ Budget$ Budget
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

A242 vs S420MC — frequently asked

Is S420MC stronger than A242?

Yes. S420MC has a typical yield strength of 460 MPa (66.7 ksi) against 370 MPa (53.7 ksi) for A242 — about 24% more. Tensile strength is 540 MPa (78.3 ksi) vs 510 MPa (74 ksi).

Which is cheaper, A242 or S420MC?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, A242 or S420MC?

S420MC. Its weldability rates excellent (88/100) against very good (80/100) for A242.

Ready to make it?

Upload a CAD file and FabDigit prices the part in A242 and S420MC side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.