Steel A242 vs S355M
Steel · grade comparison
Steel A242 and S355M are both steel grades. S355M is the stronger of the two: yield strength 400 MPa (58 ksi) against 370 MPa (53.7 ksi) for A242, about 8% more. S355M runs hotter in service (400°C vs 350°C continuous). On the shop floor, S355M welds better (excellent vs very good).
S355MChoose it when strength drives the design, or when the part sees heat.
A242 vs S355M: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Poisson's Ratio
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Same in both: Bulk Modulus 160 GPa23.2 Msi · Shear Strength 320 MPa46.4 ksi · Hardness, Brinell 155 HB · Hardness, Rockwell B 82 HRB · Hardness, Vickers 163 HV
Physical
Density and transition temperatures.
Melting Point (Solidus)
Same in both: Density 7.85 g/cm³0.28 lb/in³ · Liquidus Temperature 1,510°C2,750 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Max Service Temperature (continuous)
Min Service Temperature
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability Rating (AISI 1212 = 100 %)
Weldability
Brazeability / Solderability
Polishability
Castability
Same in both: Machinability 58 / 100 · Formability (cold) 65 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | A242 | S355M |
|---|---|---|
| Default condition | — | — |
| Relative cost | $ Budget | $ Budget |
| Min. machined wall | — | — |
| Best machined surface | — | — |
Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.
A242 vs S355M — frequently asked
Is S355M stronger than A242?
Yes. S355M has a typical yield strength of 400 MPa (58 ksi) against 370 MPa (53.7 ksi) for A242 — about 8% more. Tensile strength is 520 MPa (75.4 ksi) vs 510 MPa (74 ksi).
Which is cheaper, A242 or S355M?
Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which welds better, A242 or S355M?
S355M. Its weldability rates excellent (92/100) against very good (80/100) for A242.
Ready to make it?
Upload a CAD file and FabDigit prices the part in A242 and S355M side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.
