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Steel A232 vs AR500

Steel · grade comparison

Steel A232 and AR500 are both steel grades. A232 is the stronger of the two: yield strength 1,550 MPa (225 ksi) against 1,350 MPa (196 ksi) for AR500, about 15% more; tensile strength follows at 1,750 MPa (254 ksi) vs 1,650 MPa (239 ksi). In exchange, AR500 is the more ductile: elongation 9% versus 8% for A232. AR500 runs hotter in service (250°C vs 230°C continuous) and A232 conducts heat better (46 W/m·K vs 40 W/m·K). On the shop floor, AR500 welds better (fair vs poor) and A232 sits in a lower cost tier (standard, $$) than AR500 (high, $$$$).

A232Choose it when strength drives the design, or when cost is the deciding factor.

AR500Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

A232 vs AR500: properties

A232AR500

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

207 GPa30 Msi
205 GPa29.7 Msi

Shear Modulus

79.3 GPa11.5 Msi
80 GPa11.6 Msi

Tensile Strength (Ultimate)

1,750 MPa254 ksi
1,650 MPa239 ksi

Yield Strength (0.2% offset)

1,550 MPa225 ksi
1,350 MPa196 ksi

Elongation at Break

8%
9%

Reduction in Area

40%
30%

Shear Strength

1,050 MPa152 ksi
1,000 MPa145 ksi

Fatigue Strength (Endurance Limit)

720 MPa104 ksi
700 MPa102 ksi

Fracture Toughness (K_IC)

45 MPa·√m41 ksi·√in
50 MPa·√m45.5 ksi·√in

Charpy V-Notch Impact (RT)

14 J10.3 ft·lbf
35 J25.8 ft·lbf

Hardness, Brinell

495 HB
500 HB

Hardness, Vickers

520 HV
525 HV

Compressive Strength

—
1,400 MPa203 ksi

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Hardness, Rockwell C 50 HRC

Physical

Density and transition temperatures.

Liquidus Temperature

1,490°C2,714 °F
1,500°C2,732 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

46 W/m·K26.6 BTU/hr·ft·°F
40 W/m·K23.1 BTU/hr·ft·°F

Specific Heat Capacity

475 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.2 µm/m·K6.8 µin/in·°F
12 µm/m·K6.7 µin/in·°F

Latent Heat of Fusion

260 J/g112 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

230°C446 °F
250°C482 °F

Same in both: Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 7.5 % IACS · Electrical Resistivity 2.3×10⁻⁷ Ω·m9.06 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
-0.62 V

Corrosion Resistance

12 / 100
13 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

20 / 100
12 / 100

Machinability Rating (AISI 1212 = 100 %)

20%
10%

Weldability

20 / 100
45 / 100

Formability (cold)

25 / 100
15 / 100

Brazeability / Solderability

30 / 100
—

Polishability

65 / 100
55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

31 MJ/kg13,328 BTU/lb
30 MJ/kg12,898 BTU/lb

Same in both: Embodied Carbon (primary production) 2.3 kg CO₂/kg · Embodied Water 55 L/kg6.6 gal/lb · Typical Recycled Content 25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

223 kN·m/kg
210 kN·m/kg

Specific Stiffness (E / density)

26.4 MN·m/kg
26.1 MN·m/kg

Modulus of Resilience

5,803 kJ/m³
4,445 kJ/m³

Thermal Diffusivity

12.3 mm²/s
10.8 mm²/s

Thermal Shock Resistance Index

32
27

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleAR500A232

Manufacturing and finishing

CapabilityA232AR500
CNC machining—Yes
Sheet metal—Yes
Default condition—Q&T
Relative cost$$ Standard$$$$ High
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

A232 vs AR500 — frequently asked

Is A232 stronger than AR500?

Yes. A232 has a typical yield strength of 1,550 MPa (225 ksi) against 1,350 MPa (196 ksi) for AR500 — about 15% more. Tensile strength is 1,750 MPa (254 ksi) vs 1,650 MPa (239 ksi).

Which is cheaper, A232 or AR500?

A232 is the lower-cost material: it sits in the standard tier ($$) while AR500 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, A232 or AR500?

A232. Its machinability rates poor (20/100) against not recommended (12/100) for AR500; for welding the order is AR500 first (fair, 45/100) then A232 (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in A232 and AR500 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.