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Steel 9Mn2V vs O1

Steel · grade comparison

Steel 9Mn2V and O1 are both steel grades. Both yield at about 420 MPa — strength does not separate them. O1 is the more ductile: elongation 25% versus 15% for 9Mn2V, and 9Mn2V is harder (217 HB vs 200 HB). O1 runs hotter in service (400°C vs 200°C continuous). On the shop floor, 9Mn2V machines more easily (good vs fair) and 9Mn2V sits in a lower cost tier (budget, $) than O1 (high, $$$$).

9Mn2VChoose it when the part is machined in volume, or when cost is the deciding factor.

O1Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

9Mn2V vs O1: properties

9Mn2VO1

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

210 GPa30.5 Msi
205 GPa29.7 Msi

Shear Modulus

81 GPa11.7 Msi
79 GPa11.5 Msi

Tensile Strength (Ultimate)

720 MPa104 ksi
690 MPa100 ksi

Yield Strength (0.2% offset)

420 MPa60.9 ksi
400 MPa58 ksi

Elongation at Break

15%
25%

Reduction in Area

35%
45%

Compressive Strength

900 MPa131 ksi
420 MPa60.9 ksi

Shear Strength

450 MPa65.3 ksi
420 MPa60.9 ksi

Fatigue Strength (Endurance Limit)

330 MPa47.9 ksi
320 MPa46.4 ksi

Fracture Toughness (K_IC)

45 MPa·√m41 ksi·√in
—

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
30 J22.1 ft·lbf

Hardness, Brinell

217 HB
200 HB

Hardness, Rockwell C

18 HRC
—

Hardness, Vickers

228 HV
210 HV

Hardness, Rockwell B

—
94 HRB

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.83 g/cm³0.28 lb/in³
7.85 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,420°C2,588 °F
1,400°C2,552 °F

Liquidus Temperature

1,470°C2,678 °F
1,460°C2,660 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Expansion (CTE, 20–100 °C)

12 µm/m·K6.7 µin/in·°F
11.9 µm/m·K6.6 µin/in·°F

Max Service Temperature (continuous)

200°C392 °F
400°C752 °F

Min Service Temperature

-40°C-40 °F
-30°C-22 °F

Same in both: Thermal Conductivity 35 W/m·K20.2 BTU/hr·ft·°F · Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 250 J/g107 BTU/lb

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 7 % IACS · Electrical Resistivity 2.5×10⁻⁷ Ω·m9.84 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V · Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

65%
42%

Weldability

18 / 100
20 / 100

Formability (cold)

30 / 100
35 / 100

Castability

25 / 100
—

Polishability

70 / 100
80 / 100

Same in both: Brazeability / Solderability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

2.3 kg CO₂/kg
2.4 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
55 L/kg6.6 gal/lb

Typical Recycled Content

35%
40%

Same in both: Embodied Energy (primary production) 32 MJ/kg13,758 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

92 kN·m/kg
88 kN·m/kg

Specific Stiffness (E / density)

26.8 MN·m/kg
26.1 MN·m/kg

Modulus of Resilience

420 kJ/m³
390 kJ/m³

Same in both: Thermal Diffusivity 9.7 mm²/s · Thermal Shock Resistance Index 10

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleO19Mn2V

Manufacturing and finishing

Capability9Mn2VO1
CNC machining—Yes
Default condition—Annealed
Relative cost$ Budget$$$$ High
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

9Mn2V vs O1 — frequently asked

What is the difference between 9Mn2V and O1?

Steel 9Mn2V and O1 are both steel grades. Both yield at about 420 MPa — strength does not separate them. O1 is the more ductile: elongation 25% versus 15% for 9Mn2V, and 9Mn2V is harder (217 HB vs 200 HB).

Which is cheaper, 9Mn2V or O1?

9Mn2V is the lower-cost material: it sits in the budget tier ($) while O1 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 9Mn2V or O1?

9Mn2V. Its machinability rates good (55/100) against fair (45/100) for O1.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 9Mn2V and O1 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.