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Steel 49MnVS3 Annealed vs 49MnVS3 Induction Hardened

Steel · 49MnVS3 temper comparison

49MnVS3 Annealed and 49MnVS3 Induction Hardened are two conditions of the same steel grade, 49MnVS3: Annealed versus Induction Hardened. The chemistry is identical, so every difference below comes from the condition. 49MnVS3 Induction Hardened is the stronger of the two: yield strength 580 MPa (84.1 ksi) against 400 MPa (58 ksi) for 49MnVS3 Annealed, about 45% more; tensile strength follows at 900 MPa (131 ksi) vs 700 MPa (102 ksi). In exchange, 49MnVS3 Annealed is the more ductile: elongation 20% versus 10% for 49MnVS3 Induction Hardened, and 49MnVS3 Induction Hardened is harder (265 HB vs 200 HB). 49MnVS3 Annealed runs hotter in service (350°C vs 180°C continuous). On the shop floor, 49MnVS3 Annealed machines more easily (good vs poor) and 49MnVS3 Annealed welds better (poor vs not recommended).

49MnVS3 AnnealedChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

49MnVS3 Induction HardenedChoose it when strength drives the design.

49MnVS3 Annealed vs 49MnVS3 Induction Hardened: properties

49MnVS3 Annealed49MnVS3 Induction Hardened

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

700 MPa102 ksi
900 MPa131 ksi

Yield Strength (0.2% offset)

400 MPa58 ksi
580 MPa84.1 ksi

Elongation at Break

20%
10%

Reduction in Area

40%
22%

Compressive Strength

400 MPa58 ksi
1,900 MPa276 ksi

Shear Strength

420 MPa60.9 ksi
540 MPa78.3 ksi

Fatigue Strength (Endurance Limit)

315 MPa45.7 ksi
520 MPa75.4 ksi

Fracture Toughness (K_IC)

65 MPa·√m59.2 ksi·√in
35 MPa·√m31.9 ksi·√in

Charpy V-Notch Impact (RT)

18 J13.3 ft·lbf
8 J5.9 ft·lbf

Hardness, Brinell

200 HB
265 HB

Hardness, Rockwell C

14 HRC
57 HRC

Hardness, Vickers

210 HV
650 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 81 GPa11.7 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F · Liquidus Temperature 1,490°C2,714 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

44 W/m·K25.4 BTU/hr·ft·°F
43 W/m·K24.8 BTU/hr·ft·°F

Max Service Temperature (continuous)

350°C662 °F
180°C356 °F

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.5 µm/m·K6.9 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

8.7 % IACS
8.2 % IACS

Electrical Resistivity

1.98×10⁻⁷ Ω·m7.8 µΩ·in
2.1×10⁻⁷ Ω·m8.27 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.62 V · Corrosion Resistance 11 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

68 / 100
15 / 100

Machinability Rating (AISI 1212 = 100 %)

72%
15%

Weldability

30 / 100
10 / 100

Formability (cold)

40 / 100
5 / 100

Same in both: Brazeability / Solderability 50 / 100 · Polishability 50 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Embodied Carbon (primary production) 1.9 kg CO₂/kg · Embodied Water 45 L/kg5.4 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale49MnVS3

49MnVS3 Annealed vs 49MnVS3 Induction Hardened — frequently asked

Is 49MnVS3 Induction Hardened stronger than 49MnVS3 Annealed?

Yes. 49MnVS3 Induction Hardened has a typical yield strength of 580 MPa (84.1 ksi) against 400 MPa (58 ksi) for 49MnVS3 Annealed — about 45% more. Tensile strength is 900 MPa (131 ksi) vs 700 MPa (102 ksi).

Which condition does FabDigit quote by default, Annealed or Induction Hardened?

As Forged is the default 49MnVS3 condition in the FabDigit quote flow (neither Annealed nor Induction Hardened). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 49MnVS3 Annealed or 49MnVS3 Induction Hardened?

49MnVS3 Annealed. Its machinability rates good (68/100) against poor (15/100) for 49MnVS3 Induction Hardened; for welding the order is 49MnVS3 Annealed first (poor, 30/100) then 49MnVS3 Induction Hardened (not recommended, 10/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 49MnVS3 Annealed and 49MnVS3 Induction Hardened side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.