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Steel 45SCD6 vs AR500

Steel · grade comparison

Steel 45SCD6 and AR500 are both steel grades. 45SCD6 is the stronger of the two: yield strength 1,600 MPa (232 ksi) against 1,350 MPa (196 ksi) for AR500, about 19% more; tensile strength follows at 1,800 MPa (261 ksi) vs 1,650 MPa (239 ksi). In exchange, AR500 is the more ductile: elongation 9% versus 8% for 45SCD6. AR500 conducts heat better (40 W/m·K vs 36 W/m·K). On the shop floor, AR500 welds better (fair vs not recommended) and 45SCD6 sits in a lower cost tier (standard, $$) than AR500 (high, $$$$).

45SCD6Choose it when strength drives the design, or when cost is the deciding factor.

AR500Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

45SCD6 vs AR500: properties

45SCD6AR500

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

206 GPa29.9 Msi
205 GPa29.7 Msi

Shear Modulus

79 GPa11.5 Msi
80 GPa11.6 Msi

Tensile Strength (Ultimate)

1,800 MPa261 ksi
1,650 MPa239 ksi

Yield Strength (0.2% offset)

1,600 MPa232 ksi
1,350 MPa196 ksi

Elongation at Break

8%
9%

Compressive Strength

1,650 MPa239 ksi
1,400 MPa203 ksi

Shear Strength

1,080 MPa157 ksi
1,000 MPa145 ksi

Fatigue Strength (Endurance Limit)

750 MPa109 ksi
700 MPa102 ksi

Fracture Toughness (K_IC)

40 MPa·√m36.4 ksi·√in
50 MPa·√m45.5 ksi·√in

Charpy V-Notch Impact (RT)

14 J10.3 ft·lbf
35 J25.8 ft·lbf

Hardness, Rockwell C

51 HRC
50 HRC

Hardness, Vickers

545 HV
525 HV

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Reduction in Area 30% · Hardness, Brinell 500 HB

Physical

Density and transition temperatures.

Density

7.8 g/cm³0.28 lb/in³
7.85 g/cm³0.28 lb/in³

Liquidus Temperature

1,490°C2,714 °F
1,500°C2,732 °F

Same in both: Melting Point (Solidus) 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

36 W/m·K20.8 BTU/hr·ft·°F
40 W/m·K23.1 BTU/hr·ft·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Max Service Temperature (continuous) 250°C482 °F · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

5 % IACS
7.5 % IACS

Electrical Resistivity

3.4×10⁻⁷ Ω·m13.4 µΩ·in
2.3×10⁻⁷ Ω·m9.06 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
-0.62 V

Corrosion Resistance

12 / 100
13 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

20 / 100
12 / 100

Machinability Rating (AISI 1212 = 100 %)

22%
10%

Weldability

12 / 100
45 / 100

Formability (cold)

10 / 100
15 / 100

Brazeability / Solderability

30 / 100
—

Polishability

60 / 100
55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

2 kg CO₂/kg
2.3 kg CO₂/kg

Embodied Water

45 L/kg5.4 gal/lb
55 L/kg6.6 gal/lb

Typical Recycled Content

30%
25%

Same in both: Embodied Energy (primary production) 30 MJ/kg12,898 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

231 kN·m/kg
210 kN·m/kg

Specific Stiffness (E / density)

26.4 MN·m/kg
26.1 MN·m/kg

Modulus of Resilience

6,214 kJ/m³
4,445 kJ/m³

Thermal Diffusivity

9.8 mm²/s
10.8 mm²/s

Thermal Shock Resistance Index

26
27

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleAR50045SCD6

Manufacturing and finishing

Capability45SCD6AR500
CNC machining—Yes
Sheet metal—Yes
Default condition—Q&T
Relative cost$$ Standard$$$$ High
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

45SCD6 vs AR500 — frequently asked

Is 45SCD6 stronger than AR500?

Yes. 45SCD6 has a typical yield strength of 1,600 MPa (232 ksi) against 1,350 MPa (196 ksi) for AR500 — about 19% more. Tensile strength is 1,800 MPa (261 ksi) vs 1,650 MPa (239 ksi).

Which is cheaper, 45SCD6 or AR500?

45SCD6 is the lower-cost material: it sits in the standard tier ($$) while AR500 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 45SCD6 or AR500?

45SCD6. Its machinability rates poor (20/100) against not recommended (12/100) for AR500; for welding the order is AR500 first (fair, 45/100) then 45SCD6 (not recommended, 12/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 45SCD6 and AR500 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.