FabDigitFabDigit

Steel 4340 vs 8620

Steel · grade comparison

Steel 4340 and 8620 are both steel grades. 4340 is the stronger of the two: yield strength 620 MPa (89.9 ksi) against 385 MPa (55.8 ksi) for 8620, about 61% more; tensile strength follows at 950 MPa (138 ksi) vs 635 MPa (92.1 ksi). In exchange, 8620 is the more ductile: elongation 28% versus 18% for 4340, and 4340 is harder (285 HB vs 183 HB). 8620 conducts electricity better (8 % IACS vs 7 % IACS). On the shop floor, 8620 machines more easily (good vs fair), 8620 welds better (good vs poor), and 8620 sits in a lower cost tier (standard, $$) than 4340 (premium, $$$).

4340Choose it when strength drives the design.

8620Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

4340 vs 8620: properties

43408620

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

950 MPa138 ksi
635 MPa92.1 ksi

Yield Strength (0.2% offset)

620 MPa89.9 ksi
385 MPa55.8 ksi

Elongation at Break

18%
28%

Reduction in Area

45%
60%

Compressive Strength

640 MPa92.8 ksi
—

Shear Strength

580 MPa84.1 ksi
390 MPa56.6 ksi

Fatigue Strength (Endurance Limit)

430 MPa62.4 ksi
295 MPa42.8 ksi

Fracture Toughness (K_IC)

95 MPa·√m86.5 ksi·√in
85 MPa·√m77.4 ksi·√in

Charpy V-Notch Impact (RT)

30 J22.1 ft·lbf
90 J66.4 ft·lbf

Hardness, Brinell

285 HB
183 HB

Hardness, Rockwell B

100 HRB
90 HRB

Hardness, Rockwell C

29 HRC
—

Hardness, Vickers

300 HV
—

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,416°C2,581 °F
1,425°C2,597 °F

Liquidus Temperature

1,454°C2,649 °F
1,505°C2,741 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

44.5 W/m·K25.7 BTU/hr·ft·°F
46.6 W/m·K26.9 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
11.6 µm/m·K6.4 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Same in both: Specific Heat Capacity 475 J/kg·K0.11 BTU/lb·°F · Max Service Temperature (continuous) 400°C752 °F · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7 % IACS
8 % IACS

Electrical Resistivity

2.48×10⁻⁷ Ω·m9.76 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.62 V
-0.6 V

Corrosion Resistance

12 / 100
11 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

48 / 100
62 / 100

Machinability Rating (AISI 1212 = 100 %)

50%
65%

Weldability

33 / 100
60 / 100

Formability (cold)

35 / 100
55 / 100

Castability

45 / 100
—

Brazeability / Solderability

55 / 100
65 / 100

Same in both: Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

32 MJ/kg13,758 BTU/lb
30 MJ/kg12,898 BTU/lb

Embodied Carbon (primary production)

2.3 kg CO₂/kg
2.1 kg CO₂/kg

Same in both: Embodied Water 60 L/kg7.2 gal/lb · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

121 kN·m/kg
81 kN·m/kg

Modulus of Resilience

938 kJ/m³
362 kJ/m³

Thermal Diffusivity

11.9 mm²/s
12.5 mm²/s

Thermal Shock Resistance Index

17
12

Same in both: Specific Stiffness (E / density) 26.1 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale43408620

Manufacturing and finishing

Capability43408620
Default conditionHRHR
Relative cost$$$ Premium$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

4340 vs 8620 — frequently asked

Is 4340 stronger than 8620?

Yes. 4340 has a typical yield strength of 620 MPa (89.9 ksi) against 385 MPa (55.8 ksi) for 8620 — about 61% more. Tensile strength is 950 MPa (138 ksi) vs 635 MPa (92.1 ksi).

Which is cheaper, 4340 or 8620?

8620 is the lower-cost material: it sits in the standard tier ($$) while 4340 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 4340 or 8620?

8620. Its machinability rates good (62/100) against fair (48/100) for 4340; for welding the order is 8620 first (good, 60/100) then 4340 (poor, 33/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4340 and 8620 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.