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Steel 4140 vs 4340

Steel · grade comparison

Steel 4140 and 4340 are both steel grades, both high strength steel. 4340 is the stronger of the two: yield strength 620 MPa (89.9 ksi) against 480 MPa (69.6 ksi) for 4140, about 29% more; tensile strength follows at 950 MPa (138 ksi) vs 690 MPa (100 ksi). In exchange, 4140 is the more ductile: elongation 22% versus 18% for 4340, and 4340 is harder (285 HB vs 210 HB). 4140 conducts electricity better (7.8 % IACS vs 7 % IACS). On the shop floor, 4140 machines more easily (good vs fair) and 4140 sits in a lower cost tier (standard, $$) than 4340 (premium, $$$).

4140Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

4340Choose it when strength drives the design.

4140 vs 4340: properties

41404340

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

690 MPa100 ksi
950 MPa138 ksi

Yield Strength (0.2% offset)

480 MPa69.6 ksi
620 MPa89.9 ksi

Elongation at Break

22%
18%

Reduction in Area

50%
45%

Compressive Strength

480 MPa69.6 ksi
640 MPa92.8 ksi

Shear Strength

420 MPa60.9 ksi
580 MPa84.1 ksi

Fatigue Strength (Endurance Limit)

345 MPa50 ksi
430 MPa62.4 ksi

Fracture Toughness (K_IC)

110 MPa·√m100 ksi·√in
95 MPa·√m86.5 ksi·√in

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
30 J22.1 ft·lbf

Hardness, Brinell

210 HB
285 HB

Hardness, Rockwell B

94 HRB
100 HRB

Hardness, Vickers

220 HV
300 HV

Hardness, Rockwell C

—
29 HRC

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Liquidus Temperature

1,483°C2,701 °F
1,454°C2,649 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,416°C2,581 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

42.6 W/m·K24.6 BTU/hr·ft·°F
44.5 W/m·K25.7 BTU/hr·ft·°F

Specific Heat Capacity

473 J/kg·K0.11 BTU/lb·°F
475 J/kg·K0.11 BTU/lb·°F

Max Service Temperature (continuous)

425°C797 °F
400°C752 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 12.3 µm/m·K6.8 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7.8 % IACS
7 % IACS

Electrical Resistivity

2.2×10⁻⁷ Ω·m8.66 µΩ·in
2.48×10⁻⁷ Ω·m9.76 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.61 V
-0.62 V

Same in both: Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
48 / 100

Machinability Rating (AISI 1212 = 100 %)

62%
50%

Weldability

40 / 100
33 / 100

Formability (cold)

40 / 100
35 / 100

Polishability

60 / 100
70 / 100

Castability

—
45 / 100

Same in both: Brazeability / Solderability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

2.2 kg CO₂/kg
2.3 kg CO₂/kg

Embodied Water

55 L/kg6.6 gal/lb
60 L/kg7.2 gal/lb

Same in both: Embodied Energy (primary production) 32 MJ/kg13,758 BTU/lb · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

88 kN·m/kg
121 kN·m/kg

Modulus of Resilience

562 kJ/m³
938 kJ/m³

Thermal Diffusivity

11.5 mm²/s
11.9 mm²/s

Thermal Shock Resistance Index

12
17

Same in both: Specific Stiffness (E / density) 26.1 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale41404340

Manufacturing and finishing

Capability41404340
Casting & forgingYes—
Default conditionHRHR
Relative cost$$ Standard$$$ Premium
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

4140 vs 4340 — frequently asked

Is 4340 stronger than 4140?

Yes. 4340 has a typical yield strength of 620 MPa (89.9 ksi) against 480 MPa (69.6 ksi) for 4140 — about 29% more. Tensile strength is 950 MPa (138 ksi) vs 690 MPa (100 ksi).

Which is cheaper, 4140 or 4340?

4140 is the lower-cost material: it sits in the standard tier ($$) while 4340 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 4140 or 4340?

4140. Its machinability rates good (60/100) against fair (48/100) for 4340; for welding the order is 4140 first (fair, 40/100) then 4340 (poor, 33/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4140 and 4340 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.