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Steel 1522 vs 8620

Steel · grade comparison

Steel 1522 and 8620 are both steel grades, both case hardening steel. 8620 is the stronger of the two: yield strength 385 MPa (55.8 ksi) against 305 MPa (44.2 ksi) for 1522, about 26% more; tensile strength follows at 635 MPa (92.1 ksi) vs 500 MPa (72.5 ksi). 8620 is the more ductile: elongation 28% versus 20% for 1522, and 8620 is harder (183 HB vs 143 HB). 1522 conducts electricity better (10 % IACS vs 8 % IACS). On the shop floor, 1522 welds better (very good vs good).

1522Choose it when it will be welded.

8620Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

1522 vs 8620: properties

15228620

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

500 MPa72.5 ksi
635 MPa92.1 ksi

Yield Strength (0.2% offset)

305 MPa44.2 ksi
385 MPa55.8 ksi

Elongation at Break

20%
28%

Reduction in Area

42%
60%

Compressive Strength

305 MPa44.2 ksi
—

Shear Strength

340 MPa49.3 ksi
390 MPa56.6 ksi

Fatigue Strength (Endurance Limit)

240 MPa34.8 ksi
295 MPa42.8 ksi

Charpy V-Notch Impact (RT)

45 J33.2 ft·lbf
90 J66.4 ft·lbf

Hardness, Brinell

143 HB
183 HB

Hardness, Rockwell B

78 HRB
90 HRB

Fracture Toughness (K_IC)

—
85 MPa·√m77.4 ksi·√in

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,460°C2,660 °F
1,425°C2,597 °F

Liquidus Temperature

1,515°C2,759 °F
1,505°C2,741 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

49 W/m·K28.3 BTU/hr·ft·°F
46.6 W/m·K26.9 BTU/hr·ft·°F

Specific Heat Capacity

470 J/kg·K0.11 BTU/lb·°F
475 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.7 µm/m·K6.5 µin/in·°F
11.6 µm/m·K6.4 µin/in·°F

Min Service Temperature

-20°C-4 °F
-40°C-40 °F

Same in both: Latent Heat of Fusion 270 J/g116 BTU/lb · Max Service Temperature (continuous) 400°C752 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

10 % IACS
8 % IACS

Electrical Resistivity

1.7×10⁻⁷ Ω·m6.69 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.61 V
-0.6 V

Corrosion Resistance

10 / 100
11 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

58 / 100
62 / 100

Weldability

75 / 100
60 / 100

Formability (cold)

60 / 100
55 / 100

Castability

40 / 100
—

Brazeability / Solderability

70 / 100
65 / 100

Polishability

55 / 100
70 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 65%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

25 MJ/kg10,748 BTU/lb
30 MJ/kg12,898 BTU/lb

Embodied Carbon (primary production)

1.9 kg CO₂/kg
2.1 kg CO₂/kg

Embodied Water

35 L/kg4.2 gal/lb
60 L/kg7.2 gal/lb

Same in both: Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

64 kN·m/kg
81 kN·m/kg

Modulus of Resilience

227 kJ/m³
362 kJ/m³

Thermal Diffusivity

13.3 mm²/s
12.5 mm²/s

Thermal Shock Resistance Index

10
12

Same in both: Specific Stiffness (E / density) 26.1 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale86201522

Manufacturing and finishing

Capability15228620
Default conditionHRHR
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

1522 vs 8620 — frequently asked

Is 8620 stronger than 1522?

Yes. 8620 has a typical yield strength of 385 MPa (55.8 ksi) against 305 MPa (44.2 ksi) for 1522 — about 26% more. Tensile strength is 635 MPa (92.1 ksi) vs 500 MPa (72.5 ksi).

Which is cheaper, 1522 or 8620?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, 1522 or 8620?

1522. Its weldability rates very good (75/100) against good (60/100) for 8620.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 1522 and 8620 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.