Steel 35NiCrMo16 vs AR500
Steel · grade comparison
Steel 35NiCrMo16 and AR500 are both steel grades. AR500 is the stronger of the two: yield strength 1,350 MPa (196 ksi) against 1,150 MPa (167 ksi) for 35NiCrMo16, about 17% more; tensile strength follows at 1,650 MPa (239 ksi) vs 1,350 MPa (196 ksi). In exchange, 35NiCrMo16 is the more ductile: elongation 11% versus 9% for AR500, and AR500 is harder (500 HB vs 400 HB). 35NiCrMo16 runs hotter in service (400°C vs 250°C continuous) and AR500 conducts heat better (40 W/m·K vs 34 W/m·K). On the shop floor, 35NiCrMo16 machines more easily (poor vs not recommended), AR500 welds better (fair vs poor), and 35NiCrMo16 sits in a lower cost tier (premium, $$$) than AR500 (high, $$$$).
35NiCrMo16Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.
AR500Choose it when strength drives the design, or when it will be welded.
35NiCrMo16 vs AR500: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell C
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29
Physical
Density and transition temperatures.
Liquidus Temperature
Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Max Service Temperature (continuous)
Min Service Temperature
Electrical
Conductivity and insulation.
Electrical Resistivity
Electrical Conductivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
Galvanic Potential (seawater, vs SCE)
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Brazeability / Solderability
Polishability
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Same in both: Specific Stiffness (E / density) 26.1 MN·m/kg
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 35NiCrMo16 | AR500 |
|---|---|---|
| CNC machining | — | Yes |
| Sheet metal | — | Yes |
| Default condition | — | Q&T |
| Relative cost | $$$ Premium | $$$$ High |
| Min. machined wall | — | 0.8 mm |
| Best machined surface | — | Ra 1.6 µm |
| AlCrN | — | Yes |
| AlTiN | — | Yes |
| Black Oxide | — | Yes |
| CVD Al2O3 | — | Yes |
| CVD TiCN | — | Yes |
| CVD TiN | — | Yes |
| Cerakote | — | Yes |
| Chrome Plating | — | Yes |
| CrN | — | Yes |
| DLC | — | Yes |
| E-Coating | — | Yes |
| HVOF Coating | — | Yes |
| Hot-Dip Galvanizing | — | Yes |
| MoS2 | — | Yes |
| Multilayer CVD | — | Yes |
| Nickel Plating | — | Yes |
| PTFE Coating | — | Yes |
| Painting | — | Yes |
They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.
35NiCrMo16 vs AR500 — frequently asked
Is AR500 stronger than 35NiCrMo16?
Yes. AR500 has a typical yield strength of 1,350 MPa (196 ksi) against 1,150 MPa (167 ksi) for 35NiCrMo16 — about 17% more. Tensile strength is 1,650 MPa (239 ksi) vs 1,350 MPa (196 ksi).
Which is cheaper, 35NiCrMo16 or AR500?
35NiCrMo16 is the lower-cost material: it sits in the premium tier ($$$) while AR500 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, 35NiCrMo16 or AR500?
35NiCrMo16. Its machinability rates poor (28/100) against not recommended (12/100) for AR500; for welding the order is AR500 first (fair, 45/100) then 35NiCrMo16 (poor, 15/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 35NiCrMo16 and AR500 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.