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Steel 1J34 vs 45 Permalloy

Steel · grade comparison

Steel 1J34 and 45 Permalloy are both steel grades. 1J34 is the stronger of the two: yield strength 260 MPa (37.7 ksi) against 210 MPa (30.5 ksi) for 45 Permalloy, about 24% more; tensile strength follows at 560 MPa (81.2 ksi) vs 520 MPa (75.4 ksi). In exchange, 45 Permalloy is the more ductile: elongation 40% versus 30% for 1J34, and 1J34 is harder (140 HV vs 130 HV). 1J34 is stiffer (185 GPa vs 152 GPa).

1J34Choose it when strength drives the design.

45 PermalloyChoose it when the part is bent, formed or impact-loaded.

1J34 vs 45 Permalloy: properties

1J3445 Permalloy

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

185 GPa26.8 Msi
152 GPa22 Msi

Shear Modulus

71 GPa10.3 Msi
59 GPa8.6 Msi

Bulk Modulus

160 GPa23.2 Msi
127 GPa18.4 Msi

Tensile Strength (Ultimate)

560 MPa81.2 ksi
520 MPa75.4 ksi

Yield Strength (0.2% offset)

260 MPa37.7 ksi
210 MPa30.5 ksi

Elongation at Break

30%
40%

Reduction in Area

55%
65%

Compressive Strength

265 MPa38.4 ksi
—

Shear Strength

380 MPa55.1 ksi
350 MPa50.8 ksi

Fatigue Strength (Endurance Limit)

250 MPa36.3 ksi
230 MPa33.4 ksi

Charpy V-Notch Impact (RT)

90 J66.4 ft·lbf
120 J88.5 ft·lbf

Hardness, Brinell

130 HB
125 HB

Hardness, Rockwell B

74 HRB
70 HRB

Hardness, Vickers

140 HV
130 HV

Same in both: Poisson's Ratio 0.3

Physical

Density and transition temperatures.

Density

8.2 g/cm³0.3 lb/in³
8.17 g/cm³0.3 lb/in³

Melting Point (Solidus)

1,440°C2,624 °F
1,425°C2,597 °F

Liquidus Temperature

1,470°C2,678 °F
1,450°C2,642 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

14 W/m·K8.1 BTU/hr·ft·°F
13.5 W/m·K7.8 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
500 J/kg·K0.12 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

10 µm/m·K5.6 µin/in·°F
8.5 µm/m·K4.7 µin/in·°F

Min Service Temperature

-60°C-76 °F
-196°C-321 °F

Same in both: Latent Heat of Fusion 275 J/g118 BTU/lb · Max Service Temperature (continuous) 400°C752 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 3.8 % IACS · Electrical Resistivity 4.5×10⁻⁷ Ω·m17.7 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.4 V
-0.35 V

Corrosion Resistance

25 / 100
32 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
35 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
35%

Weldability

55 / 100
60 / 100

Formability (cold)

70 / 100
80 / 100

Castability

45 / 100
—

Same in both: Brazeability / Solderability 65 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

130 MJ/kg55,890 BTU/lb
90 MJ/kg38,693 BTU/lb

Embodied Carbon (primary production)

11 kg CO₂/kg
7.5 kg CO₂/kg

Embodied Water

220 L/kg26.4 gal/lb
300 L/kg35.9 gal/lb

Typical Recycled Content

25%
20%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

68 kN·m/kg
64 kN·m/kg

Specific Stiffness (E / density)

22.6 MN·m/kg
18.6 MN·m/kg

Modulus of Resilience

183 kJ/m³
145 kJ/m³

Thermal Diffusivity

3.7 mm²/s
3.3 mm²/s

Thermal Shock Resistance Index

4
5

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale45 Permalloy1J34

Manufacturing and finishing

Capability1J3445 Permalloy
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

1J34 vs 45 Permalloy — frequently asked

Is 1J34 stronger than 45 Permalloy?

Yes. 1J34 has a typical yield strength of 260 MPa (37.7 ksi) against 210 MPa (30.5 ksi) for 45 Permalloy — about 24% more. Tensile strength is 560 MPa (81.2 ksi) vs 520 MPa (75.4 ksi).

Which is cheaper, 1J34 or 45 Permalloy?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 1J34 or 45 Permalloy?

45 Permalloy. Its machinability rates fair (35/100) against poor (30/100) for 1J34; for welding the order is 45 Permalloy first (good, 60/100) then 1J34 (good, 55/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 1J34 and 45 Permalloy side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.