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Steel 1109 vs 1215

Steel · grade comparison

Steel 1109 and 1215 are both steel grades. 1109 is the stronger of the two: yield strength 415 MPa (60.2 ksi) against 250 MPa (36.3 ksi) for 1215, about 66% more; tensile strength follows at 470 MPa (68.2 ksi) vs 415 MPa (60.2 ksi). In exchange, 1215 is the more ductile: elongation 25% versus 15% for 1109, and 1109 is harder (137 HB vs 121 HB). On the shop floor, 1215 machines more easily (excellent vs very good) and 1109 welds better (fair vs poor).

1109Choose it when strength drives the design, or when it will be welded.

1215Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

1109 vs 1215: properties

11091215

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

470 MPa68.2 ksi
415 MPa60.2 ksi

Yield Strength (0.2% offset)

415 MPa60.2 ksi
250 MPa36.3 ksi

Elongation at Break

15%
25%

Reduction in Area

40%
45%

Shear Strength

320 MPa46.4 ksi
290 MPa42.1 ksi

Fatigue Strength (Endurance Limit)

220 MPa31.9 ksi
190 MPa27.6 ksi

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
—

Hardness, Brinell

137 HB
121 HB

Hardness, Rockwell B

75 HRB
70 HRB

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
7.87 g/cm³0.28 lb/in³

Same in both: Melting Point (Solidus) 1,420°C2,588 °F · Liquidus Temperature 1,510°C2,750 °F

Thermal

How each material carries heat and how hot it can run.

Latent Heat of Fusion

250 J/g107 BTU/lb
247 J/g106 BTU/lb

Same in both: Thermal Conductivity 51.9 W/m·K30 BTU/hr·ft·°F · Specific Heat Capacity 486 J/kg·K0.12 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11.9 µm/m·K6.6 µin/in·°F · Max Service Temperature (continuous) 400°C752 °F · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 10.8 % IACS · Electrical Resistivity 1.6×10⁻⁷ Ω·m6.3 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.62 V
-0.61 V

Corrosion Resistance

9 / 100
8 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

72 / 100
85 / 100

Machinability Rating (AISI 1212 = 100 %)

85%
120%

Weldability

40 / 100
20 / 100

Formability (cold)

55 / 100
35 / 100

Brazeability / Solderability

70 / 100
55 / 100

Polishability

55 / 100
40 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

25 MJ/kg10,748 BTU/lb
26 MJ/kg11,178 BTU/lb

Embodied Carbon (primary production)

1.9 kg CO₂/kg
2 kg CO₂/kg

Same in both: Embodied Water 45 L/kg5.4 gal/lb · Typical Recycled Content 35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

60 kN·m/kg
53 kN·m/kg

Specific Stiffness (E / density)

25.5 MN·m/kg
25.4 MN·m/kg

Modulus of Resilience

431 kJ/m³
156 kJ/m³

Thermal Shock Resistance Index

10
9

Same in both: Thermal Diffusivity 13.6 mm²/s

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale12151109

Manufacturing and finishing

Capability11091215
CNC machining—Yes
Default condition—HR
Relative cost$ Budget$ Budget
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

1109 vs 1215 — frequently asked

Is 1109 stronger than 1215?

Yes. 1109 has a typical yield strength of 415 MPa (60.2 ksi) against 250 MPa (36.3 ksi) for 1215 — about 66% more. Tensile strength is 470 MPa (68.2 ksi) vs 415 MPa (60.2 ksi).

Which is cheaper, 1109 or 1215?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 1109 or 1215?

1215. Its machinability rates excellent (85/100) against very good (72/100) for 1109; for welding the order is 1109 first (fair, 40/100) then 1215 (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 1109 and 1215 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.