Steel 1109 vs 1215
Steel · grade comparison
Steel 1109 and 1215 are both steel grades. 1109 is the stronger of the two: yield strength 415 MPa (60.2 ksi) against 250 MPa (36.3 ksi) for 1215, about 66% more; tensile strength follows at 470 MPa (68.2 ksi) vs 415 MPa (60.2 ksi). In exchange, 1215 is the more ductile: elongation 25% versus 15% for 1109, and 1109 is harder (137 HB vs 121 HB). On the shop floor, 1215 machines more easily (excellent vs very good) and 1109 welds better (fair vs poor).
1109Choose it when strength drives the design, or when it will be welded.
1215Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.
1109 vs 1215: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Shear Strength
Fatigue Strength (Endurance Limit)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29
Physical
Density and transition temperatures.
Density
Same in both: Melting Point (Solidus) 1,420°C2,588 °F · Liquidus Temperature 1,510°C2,750 °F
Thermal
How each material carries heat and how hot it can run.
Latent Heat of Fusion
Same in both: Thermal Conductivity 51.9 W/m·K30 BTU/hr·ft·°F · Specific Heat Capacity 486 J/kg·K0.12 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11.9 µm/m·K6.6 µin/in·°F · Max Service Temperature (continuous) 400°C752 °F · Min Service Temperature -20°C-4 °F
Electrical
Conductivity and insulation.
Same in both: Electrical Conductivity 10.8 % IACS · Electrical Resistivity 1.6×10⁻⁷ Ω·m6.3 µΩ·in
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Brazeability / Solderability
Polishability
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Same in both: Embodied Water 45 L/kg5.4 gal/lb · Typical Recycled Content 35%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Shock Resistance Index
Same in both: Thermal Diffusivity 13.6 mm²/s
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 1109 | 1215 |
|---|---|---|
| CNC machining | — | Yes |
| Default condition | — | HR |
| Relative cost | $ Budget | $ Budget |
| Min. machined wall | — | 0.8 mm |
| Best machined surface | — | Ra 1.6 µm |
| AlCrN | — | Yes |
| AlTiN | — | Yes |
| Black Oxide | — | Yes |
| CVD Al2O3 | — | Yes |
| CVD TiCN | — | Yes |
| CVD TiN | — | Yes |
| Cerakote | — | Yes |
| Chrome Plating | — | Yes |
| CrN | — | Yes |
| DLC | — | Yes |
| E-Coating | — | Yes |
| HVOF Coating | — | Yes |
| Hot-Dip Galvanizing | — | Yes |
| MoS2 | — | Yes |
| Multilayer CVD | — | Yes |
| Nickel Plating | — | Yes |
| PTFE Coating | — | Yes |
| Painting | — | Yes |
They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.
1109 vs 1215 — frequently asked
Is 1109 stronger than 1215?
Yes. 1109 has a typical yield strength of 415 MPa (60.2 ksi) against 250 MPa (36.3 ksi) for 1215 — about 66% more. Tensile strength is 470 MPa (68.2 ksi) vs 415 MPa (60.2 ksi).
Which is cheaper, 1109 or 1215?
Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which is easier to machine, 1109 or 1215?
1215. Its machinability rates excellent (85/100) against very good (72/100) for 1109; for welding the order is 1109 first (fair, 40/100) then 1215 (poor, 20/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 1109 and 1215 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.
