Steel 1040 vs S50C
Steel · grade comparison
Steel 1040 and S50C are both steel grades, both medium carbon steel. S50C is the stronger of the two: tensile strength 748 MPa (108 ksi) against 620 MPa (89.9 ksi) for 1040, about 21% more. In exchange, 1040 is the more ductile: elongation 25% versus 20% for S50C, and S50C is harder (217 HB vs 201 HB). 1040 runs hotter in service (425°C vs 350°C continuous). On the shop floor, 1040 welds better (45 vs 35 out of 100).
1040Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.
S50CChoose it when strength drives the design.
1040 vs S50C: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29
Physical
Density and transition temperatures.
Liquidus Temperature
Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Max Service Temperature (continuous)
Same in both: Specific Heat Capacity 486 J/kg·K0.12 BTU/lb·°F · Min Service Temperature -20°C-4 °F
Electrical
Conductivity and insulation.
Electrical Resistivity
Same in both: Electrical Conductivity 10 % IACS
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Polishability
Castability
Same in both: Brazeability / Solderability 60 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Carbon (primary production)
Embodied Water
Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Typical Recycled Content 25%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Same in both: Specific Stiffness (E / density) 26.1 MN·m/kg
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 1040 | S50C |
|---|---|---|
| Default condition | HR | Normalized |
| Relative cost | $ Budget | $ Budget |
| Min. machined wall | 0.8 mm | 0.8 mm |
| Best machined surface | Ra 1.6 µm | Ra 1.6 µm |
Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.
1040 vs S50C — frequently asked
Is S50C stronger than 1040?
Yes. S50C has a typical tensile strength of 748 MPa (108 ksi) against 620 MPa (89.9 ksi) for 1040 — about 21% more.
Which is cheaper, 1040 or S50C?
Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which is easier to machine, 1040 or S50C?
1040. Its machinability rates good (55/100) against fair (50/100) for S50C; for welding the order is 1040 first (fair, 45/100) then S50C (fair, 35/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 1040 and S50C side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.