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Steel 1040 vs S30C

Steel · grade comparison

Steel 1040 and S30C are both steel grades. 1040 is the stronger of the two: yield strength 415 MPa (60.2 ksi) against 330 MPa (47.9 ksi) for S30C, about 26% more; tensile strength follows at 620 MPa (89.9 ksi) vs 520 MPa (75.4 ksi). 1040 is harder — 201 HB against 156 HB for S30C — which matters for wear surfaces and threads. On the shop floor, S30C welds better (good vs fair).

1040Choose it when strength drives the design, or when surface hardness matters.

S30CChoose it when it will be welded.

1040 vs S30C: properties

1040S30C

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

620 MPa89.9 ksi
520 MPa75.4 ksi

Yield Strength (0.2% offset)

415 MPa60.2 ksi
330 MPa47.9 ksi

Elongation at Break

25%
26%

Reduction in Area

50%
52%

Compressive Strength

415 MPa60.2 ksi
330 MPa47.9 ksi

Shear Strength

385 MPa55.8 ksi
390 MPa56.6 ksi

Fatigue Strength (Endurance Limit)

290 MPa42.1 ksi
250 MPa36.3 ksi

Fracture Toughness (K_IC)

55 MPa·√m50.1 ksi·√in
65 MPa·√m59.2 ksi·√in

Hardness, Brinell

201 HB
156 HB

Hardness, Rockwell B

93 HRB
82 HRB

Hardness, Vickers

210 HV
164 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Charpy V-Notch Impact (RT) 45 J33.2 ft·lbf

Physical

Density and transition temperatures.

Liquidus Temperature

1,495°C2,723 °F
1,510°C2,750 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Expansion (CTE, 20–100 °C)

11.5 µm/m·K6.4 µin/in·°F
11.7 µm/m·K6.5 µin/in·°F

Latent Heat of Fusion

247 J/g106 BTU/lb
260 J/g112 BTU/lb

Max Service Temperature (continuous)

425°C797 °F
400°C752 °F

Same in both: Thermal Conductivity 51 W/m·K29.5 BTU/hr·ft·°F · Specific Heat Capacity 486 J/kg·K0.12 BTU/lb·°F · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1.71×10⁻⁷ Ω·m6.73 µΩ·in
1.7×10⁻⁷ Ω·m6.69 µΩ·in

Same in both: Electrical Conductivity 10 % IACS

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V · Corrosion Resistance 10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
62 / 100

Machinability Rating (AISI 1212 = 100 %)

60%
70%

Weldability

45 / 100
65 / 100

Formability (cold)

45 / 100
50 / 100

Brazeability / Solderability

60 / 100
70 / 100

Polishability

60 / 100
55 / 100

Castability

—
40 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

2.1 kg CO₂/kg
2 kg CO₂/kg

Embodied Water

50 L/kg6 gal/lb
45 L/kg5.4 gal/lb

Typical Recycled Content

25%
30%

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

79 kN·m/kg
66 kN·m/kg

Modulus of Resilience

420 kJ/m³
266 kJ/m³

Thermal Shock Resistance Index

13
11

Same in both: Specific Stiffness (E / density) 26.1 MN·m/kg · Thermal Diffusivity 13.4 mm²/s

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale1040S30C

Manufacturing and finishing

Capability1040S30C
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$ Budget$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

1040 vs S30C — frequently asked

Is 1040 stronger than S30C?

Yes. 1040 has a typical yield strength of 415 MPa (60.2 ksi) against 330 MPa (47.9 ksi) for S30C — about 26% more. Tensile strength is 620 MPa (89.9 ksi) vs 520 MPa (75.4 ksi).

Which is cheaper, 1040 or S30C?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 1040 or S30C?

S30C, by a small margin. Both rate good for machinability — 62/100 against 55/100 for 1040; for welding the order is S30C first (good, 65/100) then 1040 (fair, 45/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 1040 and S30C side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.