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Steel 1035 vs 50#

Steel · grade comparison

Steel 1035 and 50# are both steel grades, both medium carbon steel. 50# is the stronger of the two: yield strength 400 MPa (58 ksi) against 320 MPa (46.4 ksi) for 1035, about 25% more; tensile strength follows at 700 MPa (102 ksi) vs 585 MPa (84.8 ksi). In exchange, 1035 is the more ductile: elongation 18% versus 16% for 50#, and 50# is harder (210 HB vs 163 HB). 1035 conducts electricity better (10.8 % IACS vs 9.5 % IACS). On the shop floor, 1035 machines more easily (good vs fair) and 1035 welds better (good vs fair).

1035Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

50#Choose it when strength drives the design.

1035 vs 50#: properties

103550#

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

205 GPa29.7 Msi
207 GPa30 Msi

Tensile Strength (Ultimate)

585 MPa84.8 ksi
700 MPa102 ksi

Yield Strength (0.2% offset)

320 MPa46.4 ksi
400 MPa58 ksi

Elongation at Break

18%
16%

Reduction in Area

40%
45%

Compressive Strength

320 MPa46.4 ksi
400 MPa58 ksi

Shear Strength

360 MPa52.2 ksi
420 MPa60.9 ksi

Fatigue Strength (Endurance Limit)

260 MPa37.7 ksi
300 MPa43.5 ksi

Fracture Toughness (K_IC)

60 MPa·√m54.6 ksi·√in
45 MPa·√m41 ksi·√in

Charpy V-Notch Impact (RT)

55 J40.6 ft·lbf
25 J18.4 ft·lbf

Hardness, Brinell

163 HB
210 HB

Hardness, Rockwell B

85 HRB
94 HRB

Hardness, Vickers

170 HV
—

Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Liquidus Temperature

1,500°C2,732 °F
1,490°C2,714 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

49 W/m·K28.3 BTU/hr·ft·°F
48 W/m·K27.7 BTU/hr·ft·°F

Specific Heat Capacity

486 J/kg·K0.12 BTU/lb·°F
480 J/kg·K0.11 BTU/lb·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
247 J/g106 BTU/lb

Max Service Temperature (continuous)

425°C797 °F
400°C752 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 11.9 µm/m·K6.6 µin/in·°F · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

10.8 % IACS
9.5 % IACS

Electrical Resistivity

1.6×10⁻⁷ Ω·m6.3 µΩ·in
1.8×10⁻⁷ Ω·m7.09 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.61 V
-0.62 V

Same in both: Corrosion Resistance 10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
50 / 100

Machinability Rating (AISI 1212 = 100 %)

65%
50%

Weldability

55 / 100
35 / 100

Formability (cold)

50 / 100
35 / 100

Brazeability / Solderability

65 / 100
60 / 100

Castability

—
45 / 100

Same in both: Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Water

45 L/kg5.4 gal/lb
55 L/kg6.6 gal/lb

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Embodied Carbon (primary production) 2 kg CO₂/kg · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

75 kN·m/kg
89 kN·m/kg

Specific Stiffness (E / density)

26.1 MN·m/kg
26.4 MN·m/kg

Modulus of Resilience

250 kJ/m³
386 kJ/m³

Thermal Diffusivity

12.8 mm²/s
12.7 mm²/s

Thermal Shock Resistance Index

12
14

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale103550#

Manufacturing and finishing

Capability103550#
Default conditionHRHR
Relative cost$ Budget$ Budget
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

1035 vs 50# — frequently asked

Is 50# stronger than 1035?

Yes. 50# has a typical yield strength of 400 MPa (58 ksi) against 320 MPa (46.4 ksi) for 1035 — about 25% more. Tensile strength is 700 MPa (102 ksi) vs 585 MPa (84.8 ksi).

Which is cheaper, 1035 or 50#?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 1035 or 50#?

1035. Its machinability rates good (60/100) against fair (50/100) for 50#; for welding the order is 1035 first (good, 55/100) then 50# (fair, 35/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 1035 and 50# side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.