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Steel 1035 vs C45EC

Steel · grade comparison

Steel 1035 and C45EC are both steel grades. C45EC is the stronger of the two: yield strength 520 MPa (75.4 ksi) against 320 MPa (46.4 ksi) for 1035, about 63% more; tensile strength follows at 630 MPa (91.4 ksi) vs 585 MPa (84.8 ksi). In exchange, 1035 is the more ductile: elongation 18% versus 12% for C45EC, and C45EC is harder (185 HB vs 163 HB). 1035 runs hotter in service (425°C vs 300°C continuous). On the shop floor, 1035 welds better (good vs fair).

1035Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

C45ECChoose it when strength drives the design.

1035 vs C45EC: properties

1035C45EC

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

205 GPa29.7 Msi
208 GPa30.2 Msi

Tensile Strength (Ultimate)

585 MPa84.8 ksi
630 MPa91.4 ksi

Yield Strength (0.2% offset)

320 MPa46.4 ksi
520 MPa75.4 ksi

Elongation at Break

18%
12%

Reduction in Area

40%
55%

Compressive Strength

320 MPa46.4 ksi
630 MPa91.4 ksi

Shear Strength

360 MPa52.2 ksi
400 MPa58 ksi

Fatigue Strength (Endurance Limit)

260 MPa37.7 ksi
285 MPa41.3 ksi

Fracture Toughness (K_IC)

60 MPa·√m54.6 ksi·√in
55 MPa·√m50.1 ksi·√in

Charpy V-Notch Impact (RT)

55 J40.6 ft·lbf
25 J18.4 ft·lbf

Hardness, Brinell

163 HB
185 HB

Hardness, Rockwell B

85 HRB
90 HRB

Hardness, Vickers

170 HV
195 HV

Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,425°C2,597 °F
1,420°C2,588 °F

Liquidus Temperature

1,500°C2,732 °F
1,490°C2,714 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

49 W/m·K28.3 BTU/hr·ft·°F
48 W/m·K27.7 BTU/hr·ft·°F

Specific Heat Capacity

486 J/kg·K0.12 BTU/lb·°F
480 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.9 µm/m·K6.6 µin/in·°F
11.6 µm/m·K6.4 µin/in·°F

Max Service Temperature (continuous)

425°C797 °F
300°C572 °F

Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

10.8 % IACS
10 % IACS

Electrical Resistivity

1.6×10⁻⁷ Ω·m6.3 µΩ·in
1.7×10⁻⁷ Ω·m6.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V · Corrosion Resistance 10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
58 / 100

Machinability Rating (AISI 1212 = 100 %)

65%
62%

Weldability

55 / 100
40 / 100

Formability (cold)

50 / 100
65 / 100

Same in both: Brazeability / Solderability 65 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

2 kg CO₂/kg
1.9 kg CO₂/kg

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Embodied Water 45 L/kg5.4 gal/lb · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

75 kN·m/kg
80 kN·m/kg

Specific Stiffness (E / density)

26.1 MN·m/kg
26.5 MN·m/kg

Modulus of Resilience

250 kJ/m³
650 kJ/m³

Thermal Diffusivity

12.8 mm²/s
12.7 mm²/s

Thermal Shock Resistance Index

12
13

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale1035C45EC

Manufacturing and finishing

Capability1035C45EC
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$ Budget$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

1035 vs C45EC — frequently asked

Is C45EC stronger than 1035?

Yes. C45EC has a typical yield strength of 520 MPa (75.4 ksi) against 320 MPa (46.4 ksi) for 1035 — about 63% more. Tensile strength is 630 MPa (91.4 ksi) vs 585 MPa (84.8 ksi).

Which is cheaper, 1035 or C45EC?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, 1035 or C45EC?

1035. Its weldability rates good (55/100) against fair (40/100) for C45EC.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 1035 and C45EC side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.