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Steel 1035 vs C25

Steel · grade comparison

Steel 1035 and C25 are both steel grades. 1035 is the stronger of the two: yield strength 320 MPa (46.4 ksi) against 265 MPa (38.4 ksi) for C25, about 21% more; tensile strength follows at 585 MPa (84.8 ksi) vs 440 MPa (63.8 ksi). In exchange, C25 is the more ductile: elongation 30% versus 18% for 1035, and 1035 is harder (163 HB vs 126 HB). On the shop floor, C25 welds better (excellent vs good).

1035Choose it when strength drives the design.

C25Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

1035 vs C25: properties

1035C25

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

205 GPa29.7 Msi
210 GPa30.5 Msi

Tensile Strength (Ultimate)

585 MPa84.8 ksi
440 MPa63.8 ksi

Yield Strength (0.2% offset)

320 MPa46.4 ksi
265 MPa38.4 ksi

Elongation at Break

18%
30%

Reduction in Area

40%
60%

Compressive Strength

320 MPa46.4 ksi
265 MPa38.4 ksi

Shear Strength

360 MPa52.2 ksi
265 MPa38.4 ksi

Fatigue Strength (Endurance Limit)

260 MPa37.7 ksi
215 MPa31.2 ksi

Fracture Toughness (K_IC)

60 MPa·√m54.6 ksi·√in
80 MPa·√m72.8 ksi·√in

Charpy V-Notch Impact (RT)

55 J40.6 ft·lbf
65 J47.9 ft·lbf

Hardness, Brinell

163 HB
126 HB

Hardness, Rockwell B

85 HRB
71 HRB

Hardness, Vickers

170 HV
132 HV

Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Liquidus Temperature

1,500°C2,732 °F
1,515°C2,759 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

49 W/m·K28.3 BTU/hr·ft·°F
51 W/m·K29.5 BTU/hr·ft·°F

Specific Heat Capacity

486 J/kg·K0.12 BTU/lb·°F
480 J/kg·K0.11 BTU/lb·°F

Max Service Temperature (continuous)

425°C797 °F
400°C752 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 11.9 µm/m·K6.6 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

10.8 % IACS
10 % IACS

Electrical Resistivity

1.6×10⁻⁷ Ω·m6.3 µΩ·in
1.7×10⁻⁷ Ω·m6.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V · Corrosion Resistance 10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
62 / 100

Weldability

55 / 100
88 / 100

Formability (cold)

50 / 100
65 / 100

Brazeability / Solderability

65 / 100
75 / 100

Polishability

60 / 100
55 / 100

Castability

—
30 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 65%

Sustainability

Primary-production footprint per kilogram.

Embodied Water

45 L/kg5.4 gal/lb
40 L/kg4.8 gal/lb

Typical Recycled Content

30%
28%

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Embodied Carbon (primary production) 2 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

75 kN·m/kg
56 kN·m/kg

Specific Stiffness (E / density)

26.1 MN·m/kg
26.8 MN·m/kg

Modulus of Resilience

250 kJ/m³
167 kJ/m³

Thermal Diffusivity

12.8 mm²/s
13.5 mm²/s

Thermal Shock Resistance Index

12
9

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale1035C25

Manufacturing and finishing

Capability1035C25
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$ Budget$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

1035 vs C25 — frequently asked

Is 1035 stronger than C25?

Yes. 1035 has a typical yield strength of 320 MPa (46.4 ksi) against 265 MPa (38.4 ksi) for C25 — about 21% more. Tensile strength is 585 MPa (84.8 ksi) vs 440 MPa (63.8 ksi).

Which is cheaper, 1035 or C25?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, 1035 or C25?

C25. Its weldability rates excellent (88/100) against good (55/100) for 1035.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 1035 and C25 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.