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Steel 1035 vs 1038

Steel · grade comparison

Steel 1035 and 1038 are both steel grades. 1038 is the stronger of the two: yield strength 515 MPa (74.7 ksi) against 320 MPa (46.4 ksi) for 1035, about 61% more. In exchange, 1035 is the more ductile: elongation 18% versus 12% for 1038, and 1038 is harder (179 HB vs 163 HB). 1035 runs hotter in service (425°C vs 350°C continuous).

1035Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

1038Choose it when strength drives the design.

1035 vs 1038: properties

10351038

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

205 GPa29.7 Msi
200 GPa29 Msi

Tensile Strength (Ultimate)

585 MPa84.8 ksi
600 MPa87 ksi

Yield Strength (0.2% offset)

320 MPa46.4 ksi
515 MPa74.7 ksi

Elongation at Break

18%
12%

Reduction in Area

40%
35%

Compressive Strength

320 MPa46.4 ksi
515 MPa74.7 ksi

Fatigue Strength (Endurance Limit)

260 MPa37.7 ksi
270 MPa39.2 ksi

Charpy V-Notch Impact (RT)

55 J40.6 ft·lbf
25 J18.4 ft·lbf

Hardness, Brinell

163 HB
179 HB

Hardness, Rockwell B

85 HRB
89 HRB

Hardness, Vickers

170 HV
188 HV

Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Shear Strength 360 MPa52.2 ksi · Fracture Toughness (K_IC) 60 MPa·√m54.6 ksi·√in

Physical

Density and transition temperatures.

Liquidus Temperature

1,500°C2,732 °F
1,495°C2,723 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

49 W/m·K28.3 BTU/hr·ft·°F
51.9 W/m·K30 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

11.9 µm/m·K6.6 µin/in·°F
11.5 µm/m·K6.4 µin/in·°F

Max Service Temperature (continuous)

425°C797 °F
350°C662 °F

Same in both: Specific Heat Capacity 486 J/kg·K0.12 BTU/lb·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 10.8 % IACS · Electrical Resistivity 1.6×10⁻⁷ Ω·m6.3 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V · Corrosion Resistance 10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
63 / 100

Machinability Rating (AISI 1212 = 100 %)

65%
70%

Weldability

55 / 100
48 / 100

Formability (cold)

50 / 100
35 / 100

Brazeability / Solderability

65 / 100
70 / 100

Polishability

60 / 100
55 / 100

Castability

—
40 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

2 kg CO₂/kg
1.9 kg CO₂/kg

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Embodied Water 45 L/kg5.4 gal/lb · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

75 kN·m/kg
76 kN·m/kg

Specific Stiffness (E / density)

26.1 MN·m/kg
25.5 MN·m/kg

Modulus of Resilience

250 kJ/m³
663 kJ/m³

Thermal Diffusivity

12.8 mm²/s
13.6 mm²/s

Thermal Shock Resistance Index

12
14

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale10351038

Manufacturing and finishing

Capability10351038
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$ Budget$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

1035 vs 1038 — frequently asked

Is 1038 stronger than 1035?

Yes. 1038 has a typical yield strength of 515 MPa (74.7 ksi) against 320 MPa (46.4 ksi) for 1035 — about 61% more. Tensile strength is 600 MPa (87 ksi) vs 585 MPa (84.8 ksi).

Which is cheaper, 1035 or 1038?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, 1035 or 1038?

1035. Its weldability rates good (55/100) against fair (48/100) for 1038.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 1035 and 1038 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.