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Stainless Steel ER308H vs ER409

Stainless Steel · grade comparison

Stainless Steel ER308H and ER409 are both stainless steel grades. ER308H is the stronger of the two: yield strength 415 MPa (60.2 ksi) against 320 MPa (46.4 ksi) for ER409, about 30% more; tensile strength follows at 590 MPa (85.6 ksi) vs 470 MPa (68.2 ksi). ER308H is the more ductile: elongation 38% versus 22% for ER409, and ER308H is harder (175 HB vs 165 HB). ER308H runs hotter in service (800°C vs 675°C continuous) and ER409 conducts heat better (24.9 W/m·K vs 16.2 W/m·K). On the shop floor, ER409 machines more easily (good vs fair) and ER308H welds better (excellent vs very good).

ER308HChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

ER409Choose it when the part is machined in volume.

ER308H vs ER409: properties

ER308HER409

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

196 GPa28.4 Msi
200 GPa29 Msi

Tensile Strength (Ultimate)

590 MPa85.6 ksi
470 MPa68.2 ksi

Yield Strength (0.2% offset)

415 MPa60.2 ksi
320 MPa46.4 ksi

Elongation at Break

38%
22%

Compressive Strength

420 MPa60.9 ksi
—

Shear Strength

400 MPa58 ksi
300 MPa43.5 ksi

Fatigue Strength (Endurance Limit)

230 MPa33.4 ksi
215 MPa31.2 ksi

Fracture Toughness (K_IC)

180 MPa·√m164 ksi·√in
—

Charpy V-Notch Impact (RT)

85 J62.7 ft·lbf
25 J18.4 ft·lbf

Hardness, Brinell

175 HB
165 HB

Hardness, Rockwell B

87 HRB
85 HRB

Hardness, Vickers

185 HV
175 HV

Same in both: Shear Modulus 77 GPa11.2 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Reduction in Area 55%

Physical

Density and transition temperatures.

Density

7.9 g/cm³0.29 lb/in³
7.7 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,400°C2,552 °F
1,480°C2,696 °F

Liquidus Temperature

1,450°C2,642 °F
1,530°C2,786 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

16.2 W/m·K9.4 BTU/hr·ft·°F
24.9 W/m·K14.4 BTU/hr·ft·°F

Specific Heat Capacity

500 J/kg·K0.12 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

16.5 µm/m·K9.2 µin/in·°F
11.7 µm/m·K6.5 µin/in·°F

Latent Heat of Fusion

285 J/g123 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

800°C1,472 °F
675°C1,247 °F

Min Service Temperature

-196°C-321 °F
-20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.4 % IACS
2.9 % IACS

Electrical Resistivity

7.2×10⁻⁷ Ω·m28.3 µΩ·in
6×10⁻⁷ Ω·m23.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.05 V
-0.3 V

Corrosion Resistance

58 / 100
45 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

38 / 100
58 / 100

Machinability Rating (AISI 1212 = 100 %)

40%
60%

Weldability

88 / 100
75 / 100

Polishability

65 / 100
55 / 100

Same in both: Formability (cold) 55 / 100 · Brazeability / Solderability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

55 MJ/kg23,646 BTU/lb
45 MJ/kg19,347 BTU/lb

Embodied Carbon (primary production)

4.5 kg CO₂/kg
3.4 kg CO₂/kg

Embodied Water

130 L/kg15.6 gal/lb
110 L/kg13.2 gal/lb

Same in both: Typical Recycled Content 60%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

75 kN·m/kg
61 kN·m/kg

Specific Stiffness (E / density)

24.8 MN·m/kg
26 MN·m/kg

Modulus of Resilience

439 kJ/m³
256 kJ/m³

Thermal Diffusivity

4.1 mm²/s
7 mm²/s

Thermal Shock Resistance Index

3
5

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scaleER308HER409

Manufacturing and finishing

CapabilityER308HER409
Default condition——
Relative cost$$$ Premium$$$ Premium
Min. machined wall——
Best machined surface——

Both take the same 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

ER308H vs ER409 — frequently asked

Is ER308H stronger than ER409?

Yes. ER308H has a typical yield strength of 415 MPa (60.2 ksi) against 320 MPa (46.4 ksi) for ER409 — about 30% more. Tensile strength is 590 MPa (85.6 ksi) vs 470 MPa (68.2 ksi).

Which is cheaper, ER308H or ER409?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, ER308H or ER409?

ER409. Its machinability rates good (58/100) against fair (38/100) for ER308H; for welding the order is ER308H first (excellent, 88/100) then ER409 (very good, 75/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in ER308H and ER409 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.