Stainless Steel 416 vs S42030
Stainless Steel · grade comparison
Stainless Steel 416 and S42030 are both stainless steel grades. S42030 is the stronger of the two: yield strength 380 MPa (55.1 ksi) against 275 MPa (39.9 ksi) for 416, about 38% more; tensile strength follows at 690 MPa (100 ksi) vs 515 MPa (74.7 ksi). In exchange, 416 is the more ductile: elongation 30% versus 22% for S42030, and S42030 is harder (210 HB vs 155 HB). On the shop floor, 416 machines more easily (very good vs fair) and S42030 sits in a lower cost tier (standard, $$) than 416 (premium, $$$).
416Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.
S42030Choose it when strength drives the design, or when cost is the deciding factor.
416 vs S42030: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all stainless steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all stainless steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Shear Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Shear Strength
Fatigue Strength (Endurance Limit)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Compressive Strength
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.28
Physical
Density and transition temperatures.
Density
Same in both: Melting Point (Solidus) 1,450°C2,642 °F · Liquidus Temperature 1,510°C2,750 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Same in both: Thermal Conductivity 24.9 W/m·K14.4 BTU/hr·ft·°F · Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Max Service Temperature (continuous) 650°C1,202 °F · Min Service Temperature -30°C-22 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Brazeability / Solderability
Polishability
Sustainability
Primary-production footprint per kilogram.
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Same in both: Embodied Energy (primary production) 48 MJ/kg20,636 BTU/lb
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Shock Resistance Index
Same in both: Thermal Diffusivity 7 mm²/s
Strength versus weight
Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 416 | S42030 |
|---|---|---|
| CNC machining | Yes | — |
| Default condition | Annealed | — |
| Relative cost | $$$ Premium | $$ Standard |
| Min. machined wall | 0.8 mm | — |
| Best machined surface | Ra 1.6 µm | — |
| AlCrN | Yes | — |
| AlTiN | Yes | — |
| Black Oxide | Yes | — |
| CVD Al2O3 | Yes | — |
| CVD TiCN | Yes | — |
| CVD TiN | Yes | — |
| Cerakote | Yes | — |
| Chrome Plating | Yes | — |
| CrN | Yes | — |
| DLC | Yes | — |
| Electropolishing | Yes | — |
| HVOF Coating | Yes | — |
| MoS2 | Yes | — |
| Multilayer CVD | Yes | — |
| Nickel Plating | Yes | — |
| PTFE Coating | Yes | — |
| Painting | Yes | — |
| Passivation (Stainless Steel) | Yes | — |
They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.
416 vs S42030 — frequently asked
Is S42030 stronger than 416?
Yes. S42030 has a typical yield strength of 380 MPa (55.1 ksi) against 275 MPa (39.9 ksi) for 416 — about 38% more. Tensile strength is 690 MPa (100 ksi) vs 515 MPa (74.7 ksi).
Which is cheaper, 416 or S42030?
S42030 is the lower-cost material: it sits in the standard tier ($$) while 416 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, 416 or S42030?
416. Its machinability rates very good (80/100) against fair (42/100) for S42030.
Ready to make it?
Upload a CAD file and FabDigit prices the part in 416 and S42030 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.