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Stainless Steel 416 vs 440C

Stainless Steel · grade comparison

Stainless Steel 416 and 440C are both stainless steel grades. 440C is the stronger of the two: yield strength 450 MPa (65.3 ksi) against 275 MPa (39.9 ksi) for 416, about 64% more; tensile strength follows at 760 MPa (110 ksi) vs 515 MPa (74.7 ksi). In exchange, 416 is the more ductile: elongation 30% versus 14% for 440C, and 440C is harder (250 HB vs 155 HB). 416 runs hotter in service (650°C vs 425°C continuous). On the shop floor, 416 machines more easily (very good vs fair), 416 welds better (poor vs not recommended), and 416 sits in a lower cost tier (premium, $$$) than 440C (high, $$$$).

416Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

440CChoose it when strength drives the design.

416 vs 440C: properties

416440C

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

77 GPa11.2 Msi
78 GPa11.3 Msi

Tensile Strength (Ultimate)

515 MPa74.7 ksi
760 MPa110 ksi

Yield Strength (0.2% offset)

275 MPa39.9 ksi
450 MPa65.3 ksi

Elongation at Break

30%
14%

Reduction in Area

60%
25%

Shear Strength

400 MPa58 ksi
460 MPa66.7 ksi

Fatigue Strength (Endurance Limit)

275 MPa39.9 ksi
380 MPa55.1 ksi

Charpy V-Notch Impact (RT)

90 J66.4 ft·lbf
30 J22.1 ft·lbf

Hardness, Brinell

155 HB
250 HB

Hardness, Rockwell B

82 HRB
99 HRB

Compressive Strength

—
460 MPa66.7 ksi

Hardness, Rockwell C

—
24 HRC

Hardness, Vickers

—
265 HV

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.28

Physical

Density and transition temperatures.

Density

7.7 g/cm³0.28 lb/in³
7.68 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,450°C2,642 °F
1,370°C2,498 °F

Liquidus Temperature

1,510°C2,750 °F
1,480°C2,696 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

24.9 W/m·K14.4 BTU/hr·ft·°F
24.2 W/m·K14 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

9.9 µm/m·K5.5 µin/in·°F
10.2 µm/m·K5.7 µin/in·°F

Latent Heat of Fusion

260 J/g112 BTU/lb
265 J/g114 BTU/lb

Max Service Temperature (continuous)

650°C1,202 °F
425°C797 °F

Min Service Temperature

-30°C-22 °F
-50°C-58 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

3 % IACS
2.9 % IACS

Electrical Resistivity

5.7×10⁻⁷ Ω·m22.4 µΩ·in
6×10⁻⁷ Ω·m23.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.35 V
-0.3 V

Corrosion Resistance

30 / 100
42 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

80 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

85%
40%

Weldability

22 / 100
12 / 100

Formability (cold)

30 / 100
25 / 100

Polishability

55 / 100
80 / 100

Same in both: Brazeability / Solderability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

48 MJ/kg20,636 BTU/lb
53 MJ/kg22,786 BTU/lb

Embodied Carbon (primary production)

3.6 kg CO₂/kg
4.3 kg CO₂/kg

Embodied Water

180 L/kg21.6 gal/lb
150 L/kg18 gal/lb

Typical Recycled Content

65%
60%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

67 kN·m/kg
99 kN·m/kg

Modulus of Resilience

189 kJ/m³
506 kJ/m³

Thermal Diffusivity

7 mm²/s
6.9 mm²/s

Thermal Shock Resistance Index

6
9

Same in both: Specific Stiffness (E / density) 26 MN·m/kg

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scale416440C

Manufacturing and finishing

Capability416440C
Default conditionAnnealedAnnealed
Relative cost$$$ Premium$$$$ High
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining. Both take the same 32 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, CrN, DLC, Electroless Nickel (EN), Electropolishing and 20 more.

416 vs 440C — frequently asked

Is 440C stronger than 416?

Yes. 440C has a typical yield strength of 450 MPa (65.3 ksi) against 275 MPa (39.9 ksi) for 416 — about 64% more. Tensile strength is 760 MPa (110 ksi) vs 515 MPa (74.7 ksi).

Which is cheaper, 416 or 440C?

416 is the lower-cost material: it sits in the premium tier ($$$) while 440C is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 416 or 440C?

416. Its machinability rates very good (80/100) against fair (45/100) for 440C; for welding the order is 416 first (poor, 22/100) then 440C (not recommended, 12/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 416 and 440C side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.