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Stainless Steel 416 vs 420HC

Stainless Steel · grade comparison

Stainless Steel 416 and 420HC are both stainless steel grades. 420HC is the stronger of the two: yield strength 345 MPa (50 ksi) against 275 MPa (39.9 ksi) for 416, about 25% more; tensile strength follows at 660 MPa (95.7 ksi) vs 515 MPa (74.7 ksi). In exchange, 416 is the more ductile: elongation 30% versus 22% for 420HC, and 420HC is harder (195 HB vs 155 HB). 416 runs hotter in service (650°C vs 425°C continuous). On the shop floor, 416 machines more easily (very good vs fair) and 420HC sits in a lower cost tier (standard, $$) than 416 (premium, $$$).

416Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

420HCChoose it when strength drives the design, or when cost is the deciding factor.

416 vs 420HC: properties

416420HC

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

77 GPa11.2 Msi
78 GPa11.3 Msi

Tensile Strength (Ultimate)

515 MPa74.7 ksi
660 MPa95.7 ksi

Yield Strength (0.2% offset)

275 MPa39.9 ksi
345 MPa50 ksi

Elongation at Break

30%
22%

Reduction in Area

60%
55%

Shear Strength

400 MPa58 ksi
420 MPa60.9 ksi

Fatigue Strength (Endurance Limit)

275 MPa39.9 ksi
300 MPa43.5 ksi

Charpy V-Notch Impact (RT)

90 J66.4 ft·lbf
25 J18.4 ft·lbf

Hardness, Brinell

155 HB
195 HB

Hardness, Rockwell B

82 HRB
92 HRB

Hardness, Vickers

—
205 HV

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.28

Physical

Density and transition temperatures.

Density

7.7 g/cm³0.28 lb/in³
7.75 g/cm³0.28 lb/in³

Same in both: Melting Point (Solidus) 1,450°C2,642 °F · Liquidus Temperature 1,510°C2,750 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Expansion (CTE, 20–100 °C)

9.9 µm/m·K5.5 µin/in·°F
10.3 µm/m·K5.7 µin/in·°F

Latent Heat of Fusion

260 J/g112 BTU/lb
265 J/g114 BTU/lb

Max Service Temperature (continuous)

650°C1,202 °F
425°C797 °F

Min Service Temperature

-30°C-22 °F
-40°C-40 °F

Same in both: Thermal Conductivity 24.9 W/m·K14.4 BTU/hr·ft·°F · Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

3 % IACS
3.1 % IACS

Electrical Resistivity

5.7×10⁻⁷ Ω·m22.4 µΩ·in
5.5×10⁻⁷ Ω·m21.7 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.35 V
-0.3 V

Corrosion Resistance

30 / 100
42 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

80 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

85%
45%

Weldability

22 / 100
30 / 100

Formability (cold)

30 / 100
45 / 100

Brazeability / Solderability

45 / 100
35 / 100

Polishability

55 / 100
75 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

48 MJ/kg20,636 BTU/lb
46 MJ/kg19,776 BTU/lb

Embodied Carbon (primary production)

3.6 kg CO₂/kg
3 kg CO₂/kg

Embodied Water

180 L/kg21.6 gal/lb
250 L/kg30 gal/lb

Typical Recycled Content

65%
45%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

67 kN·m/kg
85 kN·m/kg

Specific Stiffness (E / density)

26 MN·m/kg
25.8 MN·m/kg

Modulus of Resilience

189 kJ/m³
298 kJ/m³

Thermal Shock Resistance Index

6
8

Same in both: Thermal Diffusivity 7 mm²/s

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scale416420HC

Manufacturing and finishing

Capability416420HC
CNC machiningYes—
Default conditionAnnealed—
Relative cost$$$ Premium$$ Standard
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
ElectropolishingYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Passivation (Stainless Steel)Yes—

They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

416 vs 420HC — frequently asked

Is 420HC stronger than 416?

Yes. 420HC has a typical yield strength of 345 MPa (50 ksi) against 275 MPa (39.9 ksi) for 416 — about 25% more. Tensile strength is 660 MPa (95.7 ksi) vs 515 MPa (74.7 ksi).

Which is cheaper, 416 or 420HC?

420HC is the lower-cost material: it sits in the standard tier ($$) while 416 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 416 or 420HC?

416. Its machinability rates very good (80/100) against fair (45/100) for 420HC; for welding the order is 420HC first (poor, 30/100) then 416 (poor, 22/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 416 and 420HC side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.