Stainless Steel 415 vs 416
Stainless Steel · grade comparison
Stainless Steel 415 and 416 are both stainless steel grades. 415 is the stronger of the two: yield strength 700 MPa (102 ksi) against 275 MPa (39.9 ksi) for 416, about 155% more; tensile strength follows at 850 MPa (123 ksi) vs 515 MPa (74.7 ksi). In exchange, 416 is the more ductile: elongation 30% versus 18% for 415, and 415 is harder (260 HB vs 155 HB). 416 runs hotter in service (650°C vs 450°C continuous). On the shop floor, 416 machines more easily (very good vs fair) and 415 welds better (very good vs poor).
415Choose it when strength drives the design, or when it will be welded.
416Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.
415 vs 416: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all stainless steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all stainless steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Bulk Modulus
Poisson's Ratio
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell C
Hardness, Vickers
Hardness, Rockwell B
Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Shear Modulus 77 GPa11.2 Msi · Reduction in Area 60%
Physical
Density and transition temperatures.
Melting Point (Solidus)
Liquidus Temperature
Same in both: Density 7.7 g/cm³0.28 lb/in³
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Max Service Temperature (continuous)
Min Service Temperature
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Castability
Brazeability / Solderability
Polishability
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Same in both: Specific Stiffness (E / density) 26 MN·m/kg
Strength versus weight
Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 415 | 416 |
|---|---|---|
| CNC machining | — | Yes |
| Default condition | — | Annealed |
| Relative cost | $$$ Premium | $$$ Premium |
| Min. machined wall | — | 0.8 mm |
| Best machined surface | — | Ra 1.6 µm |
| AlCrN | — | Yes |
| AlTiN | — | Yes |
| Black Oxide | — | Yes |
| CVD Al2O3 | — | Yes |
| CVD TiCN | — | Yes |
| CVD TiN | — | Yes |
| Cerakote | — | Yes |
| Chrome Plating | — | Yes |
| CrN | — | Yes |
| DLC | — | Yes |
| Electropolishing | — | Yes |
| HVOF Coating | — | Yes |
| MoS2 | — | Yes |
| Multilayer CVD | — | Yes |
| Nickel Plating | — | Yes |
| PTFE Coating | — | Yes |
| Painting | — | Yes |
| Passivation (Stainless Steel) | — | Yes |
They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.
415 vs 416 — frequently asked
Is 415 stronger than 416?
Yes. 415 has a typical yield strength of 700 MPa (102 ksi) against 275 MPa (39.9 ksi) for 416 — about 155% more. Tensile strength is 850 MPa (123 ksi) vs 515 MPa (74.7 ksi).
Which is cheaper, 415 or 416?
Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which is easier to machine, 415 or 416?
416. Its machinability rates very good (80/100) against fair (40/100) for 415; for welding the order is 415 first (very good, 72/100) then 416 (poor, 22/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 415 and 416 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.