FabDigitFabDigit

Stainless Steel 304 vs SUS316J1

Stainless Steel · grade comparison

Stainless Steel 304 and SUS316J1 are both stainless steel grades. 304 is the stronger of the two: tensile strength 585 MPa (84.8 ksi) against 550 MPa (79.8 ksi) for SUS316J1, about 6% more. 304 runs hotter in service (870°C vs 800°C continuous). On the shop floor, 304 machines more easily (fair vs poor), 304 welds better (excellent vs very good), and 304 sits in a lower cost tier (standard, $$) than SUS316J1 (premium, $$$).

304Choose it when strength drives the design, or when the part sees heat.

304 vs SUS316J1: properties

304SUS316J1

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

152 GPa22 Msi
166 GPa24.1 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

585 MPa84.8 ksi
550 MPa79.8 ksi

Reduction in Area

70%
65%

Shear Strength

415 MPa60.2 ksi
420 MPa60.9 ksi

Fatigue Strength (Endurance Limit)

250 MPa36.3 ksi
240 MPa34.8 ksi

Charpy V-Notch Impact (RT)

200 J148 ft·lbf
150 J111 ft·lbf

Hardness, Rockwell B

82 HRB
79 HRB

Same in both: Elastic (Young's) Modulus 193 GPa28 Msi · Shear Modulus 77 GPa11.2 Msi · Yield Strength (0.2% offset) 250 MPa36.3 ksi · Elongation at Break 55% · Compressive Strength 250 MPa36.3 ksi · Fracture Toughness (K_IC) 220 MPa·√m200 ksi·√in · Hardness, Brinell 150 HB · Hardness, Vickers 160 HV

Physical

Density and transition temperatures.

Density

8 g/cm³0.29 lb/in³
7.98 g/cm³0.29 lb/in³

Melting Point (Solidus)

1,400°C2,552 °F
1,385°C2,525 °F

Liquidus Temperature

1,450°C2,642 °F
1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

16.2 W/m·K9.4 BTU/hr·ft·°F
16.3 W/m·K9.4 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

17.3 µm/m·K9.6 µin/in·°F
16 µm/m·K8.9 µin/in·°F

Latent Heat of Fusion

285 J/g123 BTU/lb
260 J/g112 BTU/lb

Max Service Temperature (continuous)

870°C1,598 °F
800°C1,472 °F

Same in both: Specific Heat Capacity 500 J/kg·K0.12 BTU/lb·°F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.4 % IACS
2.3 % IACS

Electrical Resistivity

7.2×10⁻⁷ Ω·m28.3 µΩ·in
7.4×10⁻⁷ Ω·m29.1 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

70 / 100
74 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.05 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
32 / 100

Machinability Rating (AISI 1212 = 100 %)

45%
36%

Weldability

88 / 100
78 / 100

Formability (cold)

90 / 100
92 / 100

Brazeability / Solderability

65 / 100
70 / 100

Polishability

88 / 100
86 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

5.4 kg CO₂/kg
5 kg CO₂/kg

Embodied Water

110 L/kg13.2 gal/lb
150 L/kg18 gal/lb

Typical Recycled Content

70%
60%

Same in both: Embodied Energy (primary production) 53 MJ/kg22,786 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

73 kN·m/kg
69 kN·m/kg

Specific Stiffness (E / density)

24.1 MN·m/kg
24.2 MN·m/kg

Same in both: Modulus of Resilience 162 kJ/m³ · Thermal Diffusivity 4.1 mm²/s · Thermal Shock Resistance Index 3

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scale304SUS316J1

Manufacturing and finishing

Capability304SUS316J1
CNC machiningYes—
Sheet metalYes—
Casting & forgingYes—
Default conditionAnnealed—
Relative cost$$ Standard$$$ Premium
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
ElectropolishingYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Passivation (Stainless Steel)Yes—

They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

304 vs SUS316J1 — frequently asked

Is 304 stronger than SUS316J1?

Yes. 304 has a typical tensile strength of 585 MPa (84.8 ksi) against 550 MPa (79.8 ksi) for SUS316J1 — about 6% more.

Which is cheaper, 304 or SUS316J1?

304 is the lower-cost material: it sits in the standard tier ($$) while SUS316J1 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 304 or SUS316J1?

304. Its machinability rates fair (45/100) against poor (32/100) for SUS316J1; for welding the order is 304 first (excellent, 88/100) then SUS316J1 (very good, 78/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 304 and SUS316J1 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.