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Stainless Steel 202 vs 304

Stainless Steel · grade comparison

Stainless Steel 202 and 304 are both stainless steel grades, both multipurpose ss. 202 is the stronger of the two: yield strength 345 MPa (50 ksi) against 250 MPa (36.3 ksi) for 304, about 38% more; tensile strength follows at 655 MPa (95 ksi) vs 585 MPa (84.8 ksi). 202 is harder — 190 HB against 150 HB for 304 — which matters for wear surfaces and threads. 304 runs hotter in service (870°C vs 760°C continuous). On the shop floor, 304 welds better (excellent vs good), 304 forms better (excellent vs very good), and 304 sits in a lower cost tier (standard, $$) than 202 (premium, $$$).

202Choose it when strength drives the design, or when surface hardness matters.

304Choose it when the part sees heat, or when it will be welded.

202 vs 304: properties

202304

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

197 GPa28.6 Msi
193 GPa28 Msi

Tensile Strength (Ultimate)

655 MPa95 ksi
585 MPa84.8 ksi

Yield Strength (0.2% offset)

345 MPa50 ksi
250 MPa36.3 ksi

Reduction in Area

60%
70%

Compressive Strength

345 MPa50 ksi
250 MPa36.3 ksi

Shear Strength

430 MPa62.4 ksi
415 MPa60.2 ksi

Fatigue Strength (Endurance Limit)

260 MPa37.7 ksi
250 MPa36.3 ksi

Charpy V-Notch Impact (RT)

120 J88.5 ft·lbf
200 J148 ft·lbf

Hardness, Brinell

190 HB
150 HB

Hardness, Rockwell B

90 HRB
82 HRB

Hardness, Vickers

200 HV
160 HV

Fracture Toughness (K_IC)

—
220 MPa·√m200 ksi·√in

Same in both: Shear Modulus 77 GPa11.2 Msi · Bulk Modulus 152 GPa22 Msi · Poisson's Ratio 0.29 · Elongation at Break 55%

Physical

Density and transition temperatures.

Density

7.8 g/cm³0.28 lb/in³
8 g/cm³0.29 lb/in³

Same in both: Melting Point (Solidus) 1,400°C2,552 °F · Liquidus Temperature 1,450°C2,642 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Expansion (CTE, 20–100 °C)

17.5 µm/m·K9.7 µin/in·°F
17.3 µm/m·K9.6 µin/in·°F

Max Service Temperature (continuous)

760°C1,400 °F
870°C1,598 °F

Same in both: Thermal Conductivity 16.2 W/m·K9.4 BTU/hr·ft·°F · Specific Heat Capacity 500 J/kg·K0.12 BTU/lb·°F · Latent Heat of Fusion 285 J/g123 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.5 % IACS
2.4 % IACS

Electrical Resistivity

6.9×10⁻⁷ Ω·m27.2 µΩ·in
7.2×10⁻⁷ Ω·m28.3 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.15 V
-0.05 V

Corrosion Resistance

55 / 100
70 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

38 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

40%
45%

Weldability

65 / 100
88 / 100

Formability (cold)

80 / 100
90 / 100

Castability

35 / 100
—

Brazeability / Solderability

60 / 100
65 / 100

Polishability

80 / 100
88 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

45 MJ/kg19,347 BTU/lb
53 MJ/kg22,786 BTU/lb

Embodied Carbon (primary production)

3.4 kg CO₂/kg
5.4 kg CO₂/kg

Embodied Water

80 L/kg9.6 gal/lb
110 L/kg13.2 gal/lb

Typical Recycled Content

65%
70%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

84 kN·m/kg
73 kN·m/kg

Specific Stiffness (E / density)

25.3 MN·m/kg
24.1 MN·m/kg

Modulus of Resilience

302 kJ/m³
162 kJ/m³

Thermal Diffusivity

4.2 mm²/s
4.1 mm²/s

Same in both: Thermal Shock Resistance Index 3

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scale304202

Manufacturing and finishing

Capability202304
Casting & forging—Yes
Default conditionAnnealedAnnealed
Relative cost$$$ Premium$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 32 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, CrN, DLC, Electroless Nickel (EN), Electropolishing and 20 more.

202 vs 304 — frequently asked

Is 202 stronger than 304?

Yes. 202 has a typical yield strength of 345 MPa (50 ksi) against 250 MPa (36.3 ksi) for 304 — about 38% more. Tensile strength is 655 MPa (95 ksi) vs 585 MPa (84.8 ksi).

Which is cheaper, 202 or 304?

304 is the lower-cost material: it sits in the standard tier ($$) while 202 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 202 or 304?

304, by a small margin. Both rate fair for machinability — 45/100 against 38/100 for 202; for welding the order is 304 first (excellent, 88/100) then 202 (good, 65/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 202 and 304 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.