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Solder & Low-Melting Alloy Sn60Pb40Sb vs Sn98.3Ag1Cu0.7

Solder & Low-Melting Alloy · grade comparison

Solder & Low-Melting Alloy Sn60Pb40Sb and Sn98.3Ag1Cu0.7 are both solder & low-melting alloy grades. Sn60Pb40Sb is the stronger of the two: yield strength 32 MPa (4.64 ksi) against 26 MPa (3.77 ksi) for Sn98.3Ag1Cu0.7, about 23% more; tensile strength follows at 52 MPa (7.54 ksi) vs 38 MPa (5.51 ksi). In exchange, Sn98.3Ag1Cu0.7 is the more ductile: elongation 45% versus 35% for Sn60Pb40Sb, and Sn60Pb40Sb is harder (15 HB vs 13 HB). Sn98.3Ag1Cu0.7 is lighter (7.4 g/cm³ vs 8.5 g/cm³ for Sn60Pb40Sb) and Sn98.3Ag1Cu0.7 is stiffer (47 GPa vs 31 GPa). On the shop floor, Sn60Pb40Sb machines more easily (fair vs poor).

Sn60Pb40SbChoose it when strength drives the design, or when the part is machined in volume.

Sn98.3Ag1Cu0.7Choose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

Sn60Pb40Sb vs Sn98.3Ag1Cu0.7: properties

Sn60Pb40SbSn98.3Ag1Cu0.7

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

31 GPa4.5 Msi
47 GPa6.8 Msi

Shear Modulus

11.5 GPa1.7 Msi
17.5 GPa2.5 Msi

Bulk Modulus

42 GPa6.1 Msi
55 GPa8 Msi

Poisson's Ratio

0.38
0.36

Tensile Strength (Ultimate)

52 MPa7.5 ksi
38 MPa5.5 ksi

Yield Strength (0.2% offset)

32 MPa4.6 ksi
26 MPa3.8 ksi

Elongation at Break

35%
45%

Shear Strength

38 MPa5.5 ksi
26 MPa3.8 ksi

Fatigue Strength (Endurance Limit)

15 MPa2.2 ksi
—

Charpy V-Notch Impact (RT)

6 J4.4 ft·lbf
—

Hardness, Brinell

15 HB
13 HB

Hardness, Vickers

16 HV
13 HV

Physical

Density and transition temperatures.

Density

8.5 g/cm³0.31 lb/in³
7.4 g/cm³0.27 lb/in³

Melting Point (Solidus)

183°C361 °F
217°C423 °F

Liquidus Temperature

190°C374 °F
227°C441 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

50 W/m·K28.9 BTU/hr·ft·°F
58 W/m·K33.5 BTU/hr·ft·°F

Specific Heat Capacity

176 J/kg·K0.04 BTU/lb·°F
230 J/kg·K0.05 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

24.5 µm/m·K13.6 µin/in·°F
22 µm/m·K12.2 µin/in·°F

Latent Heat of Fusion

43 J/g18.5 BTU/lb
60 J/g25.8 BTU/lb

Max Service Temperature (continuous)

110°C230 °F
125°C257 °F

Same in both: Min Service Temperature -55°C-67 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

11.5 % IACS
13 % IACS

Electrical Resistivity

1.5×10⁻⁷ Ω·m5.91 µΩ·in
1.3×10⁻⁷ Ω·m5.12 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.5 V · Corrosion Resistance 45 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
25 / 100

Weldability

10 / 100
—

Formability (cold)

85 / 100
95 / 100

Brazeability / Solderability

92 / 100
100 / 100

Polishability

25 / 100
30 / 100

Same in both: Castability 95 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

190 MJ/kg81,685 BTU/lb
330 MJ/kg141,875 BTU/lb

Embodied Carbon (primary production)

10.3 kg CO₂/kg
20 kg CO₂/kg

Embodied Water

320 L/kg38.3 gal/lb
400 L/kg47.9 gal/lb

Typical Recycled Content

35%
25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

6 kN·m/kg
5 kN·m/kg

Specific Stiffness (E / density)

3.6 MN·m/kg
6.4 MN·m/kg

Modulus of Resilience

17 kJ/m³
7 kJ/m³

Thermal Diffusivity

33.4 mm²/s
34.1 mm²/s

Thermal Shock Resistance Index

3
2

Strength versus weight

Yield strength against density for every solder & low-melting alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

125102050891011Density (g/cm³)Yield strength (MPa) — log scaleSn60Pb40SbSn98.3Ag1Cu0.7

Manufacturing and finishing

CapabilitySn60Pb40SbSn98.3Ag1Cu0.7
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Sn60Pb40Sb vs Sn98.3Ag1Cu0.7 — frequently asked

Is Sn60Pb40Sb stronger than Sn98.3Ag1Cu0.7?

Yes. Sn60Pb40Sb has a typical yield strength of 32 MPa (4.64 ksi) against 26 MPa (3.77 ksi) for Sn98.3Ag1Cu0.7 — about 23% more. Tensile strength is 52 MPa (7.54 ksi) vs 38 MPa (5.51 ksi).

Which is cheaper, Sn60Pb40Sb or Sn98.3Ag1Cu0.7?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Sn60Pb40Sb or Sn98.3Ag1Cu0.7?

Sn60Pb40Sb. Its machinability rates fair (35/100) against poor (25/100) for Sn98.3Ag1Cu0.7.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Sn60Pb40Sb and Sn98.3Ag1Cu0.7 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.