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Solder & Low-Melting Alloy Sn10Pb90 vs Sn60Pb40Sb

Solder & Low-Melting Alloy · grade comparison

Solder & Low-Melting Alloy Sn10Pb90 and Sn60Pb40Sb are both solder & low-melting alloy grades. Sn60Pb40Sb is the stronger of the two: yield strength 32 MPa (4.64 ksi) against 14 MPa (2.03 ksi) for Sn10Pb90, about 129% more; tensile strength follows at 52 MPa (7.54 ksi) vs 25 MPa (3.63 ksi). Sn60Pb40Sb is the more ductile: elongation 35% versus 30% for Sn10Pb90, and Sn60Pb40Sb is harder (15 HB vs 10 HB). Sn60Pb40Sb is lighter (8.5 g/cm³ vs 10.75 g/cm³ for Sn10Pb90) and Sn60Pb40Sb is stiffer (31 GPa vs 23 GPa). On the shop floor, Sn60Pb40Sb machines more easily (fair vs poor) and Sn10Pb90 welds better (poor vs not recommended).

Sn10Pb90Choose it when the part sees heat, or when it will be welded.

Sn60Pb40SbChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

Sn10Pb90 vs Sn60Pb40Sb: properties

Sn10Pb90Sn60Pb40Sb

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

23 GPa3.3 Msi
31 GPa4.5 Msi

Shear Modulus

8.2 GPa1.2 Msi
11.5 GPa1.7 Msi

Poisson's Ratio

0.4
0.38

Tensile Strength (Ultimate)

25 MPa3.6 ksi
52 MPa7.5 ksi

Yield Strength (0.2% offset)

14 MPa2 ksi
32 MPa4.6 ksi

Elongation at Break

30%
35%

Shear Strength

16 MPa2.3 ksi
38 MPa5.5 ksi

Hardness, Brinell

10 HB
15 HB

Fatigue Strength (Endurance Limit)

—
15 MPa2.2 ksi

Charpy V-Notch Impact (RT)

—
6 J4.4 ft·lbf

Hardness, Vickers

—
16 HV

Same in both: Bulk Modulus 42 GPa6.1 Msi

Physical

Density and transition temperatures.

Density

10.75 g/cm³0.39 lb/in³
8.5 g/cm³0.31 lb/in³

Melting Point (Solidus)

268°C514 °F
183°C361 °F

Liquidus Temperature

302°C576 °F
190°C374 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

36 W/m·K20.8 BTU/hr·ft·°F
50 W/m·K28.9 BTU/hr·ft·°F

Specific Heat Capacity

138 J/kg·K0.03 BTU/lb·°F
176 J/kg·K0.04 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

29 µm/m·K16.1 µin/in·°F
24.5 µm/m·K13.6 µin/in·°F

Latent Heat of Fusion

27 J/g11.6 BTU/lb
43 J/g18.5 BTU/lb

Max Service Temperature (continuous)

150°C302 °F
110°C230 °F

Same in both: Min Service Temperature -55°C-67 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

8.6 % IACS
11.5 % IACS

Electrical Resistivity

2×10⁻⁷ Ω·m7.87 µΩ·in
1.5×10⁻⁷ Ω·m5.91 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.53 V
-0.5 V

Corrosion Resistance

35 / 100
45 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
35 / 100

Weldability

20 / 100
10 / 100

Castability

85 / 100
95 / 100

Brazeability / Solderability

60 / 100
92 / 100

Polishability

20 / 100
25 / 100

Same in both: Formability (cold) 85 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

43 MJ/kg18,487 BTU/lb
190 MJ/kg81,685 BTU/lb

Embodied Carbon (primary production)

3.1 kg CO₂/kg
10.3 kg CO₂/kg

Embodied Water

110 L/kg13.2 gal/lb
320 L/kg38.3 gal/lb

Typical Recycled Content

60%
35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

2 kN·m/kg
6 kN·m/kg

Specific Stiffness (E / density)

2.1 MN·m/kg
3.6 MN·m/kg

Modulus of Resilience

4 kJ/m³
17 kJ/m³

Thermal Diffusivity

24.3 mm²/s
33.4 mm²/s

Thermal Shock Resistance Index

1
3

Strength versus weight

Yield strength against density for every solder & low-melting alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

125102050891011Density (g/cm³)Yield strength (MPa) — log scaleSn60Pb40SbSn10Pb90

Manufacturing and finishing

CapabilitySn10Pb90Sn60Pb40Sb
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Sn10Pb90 vs Sn60Pb40Sb — frequently asked

Is Sn60Pb40Sb stronger than Sn10Pb90?

Yes. Sn60Pb40Sb has a typical yield strength of 32 MPa (4.64 ksi) against 14 MPa (2.03 ksi) for Sn10Pb90 — about 129% more. Tensile strength is 52 MPa (7.54 ksi) vs 25 MPa (3.63 ksi).

Which is cheaper, Sn10Pb90 or Sn60Pb40Sb?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Sn10Pb90 or Sn60Pb40Sb?

Sn60Pb40Sb. Its machinability rates fair (35/100) against poor (25/100) for Sn10Pb90; for welding the order is Sn10Pb90 first (poor, 20/100) then Sn60Pb40Sb (not recommended, 10/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Sn10Pb90 and Sn60Pb40Sb side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.