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Refractory Metal E635 vs Zr 702

Refractory Metal · grade comparison

Refractory Metal E635 and Zr 702 are both refractory metal grades. E635 is the stronger of the two: yield strength 340 MPa (49.3 ksi) against 290 MPa (42.1 ksi) for Zr 702, about 17% more. In exchange, Zr 702 is the more ductile: elongation 30% versus 22% for E635, and E635 is harder (185 HB vs 150 HB). Zr 702 conducts heat better (22 W/m·K vs 14.5 W/m·K). On the shop floor, Zr 702 welds better (80 vs 70 out of 100).

E635Choose it when strength drives the design.

Zr 702Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

E635 vs Zr 702: properties

E635Zr 702

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

97 GPa14.1 Msi
99 GPa14.4 Msi

Bulk Modulus

100 GPa14.5 Msi
92 GPa13.3 Msi

Tensile Strength (Ultimate)

470 MPa68.2 ksi
450 MPa65.3 ksi

Yield Strength (0.2% offset)

340 MPa49.3 ksi
290 MPa42.1 ksi

Elongation at Break

22%
30%

Reduction in Area

48%
45%

Compressive Strength

350 MPa50.8 ksi
300 MPa43.5 ksi

Fatigue Strength (Endurance Limit)

240 MPa34.8 ksi
230 MPa33.4 ksi

Fracture Toughness (K_IC)

55 MPa·√m50.1 ksi·√in
65 MPa·√m59.2 ksi·√in

Charpy V-Notch Impact (RT)

30 J22.1 ft·lbf
60 J44.3 ft·lbf

Hardness, Brinell

185 HB
150 HB

Hardness, Rockwell B

89 HRB
85 HRB

Hardness, Vickers

195 HV
160 HV

Same in both: Shear Modulus 36 GPa5.2 Msi · Poisson's Ratio 0.35 · Shear Strength 290 MPa42.1 ksi

Physical

Density and transition temperatures.

Density

6.57 g/cm³0.24 lb/in³
6.51 g/cm³0.24 lb/in³

Melting Point (Solidus)

1,760°C3,200 °F
1,852°C3,366 °F

Liquidus Temperature

1,830°C3,326 °F
1,852°C3,366 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

14.5 W/m·K8.4 BTU/hr·ft·°F
22 W/m·K12.7 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

6 µm/m·K3.3 µin/in·°F
5.9 µm/m·K3.3 µin/in·°F

Latent Heat of Fusion

235 J/g101 BTU/lb
153 J/g65.8 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
371°C700 °F

Same in both: Specific Heat Capacity 285 J/kg·K0.07 BTU/lb·°F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.6 % IACS
4.3 % IACS

Electrical Resistivity

6.7×10⁻⁷ Ω·m26.4 µΩ·in
4×10⁻⁷ Ω·m15.7 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.3 V
-0.2 V

Corrosion Resistance

86 / 100
92 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
35 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
30%

Weldability

70 / 100
80 / 100

Formability (cold)

60 / 100
70 / 100

Castability

20 / 100
30 / 100

Polishability

60 / 100
70 / 100

Same in both: Brazeability / Solderability 25 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

1,400 MJ/kg601,892 BTU/lb
1,250 MJ/kg537,404 BTU/lb

Embodied Carbon (primary production)

90 kg CO₂/kg
85 kg CO₂/kg

Embodied Water

600 L/kg71.9 gal/lb
900 L/kg108 gal/lb

Typical Recycled Content

10%
15%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

72 kN·m/kg
69 kN·m/kg

Specific Stiffness (E / density)

14.8 MN·m/kg
15.2 MN·m/kg

Modulus of Resilience

596 kJ/m³
425 kJ/m³

Thermal Diffusivity

7.7 mm²/s
11.9 mm²/s

Thermal Shock Resistance Index

12
17

Strength versus weight

Yield strength against density for every refractory metal grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1502003005007001,0001,5005101520Density (g/cm³)Yield strength (MPa) — log scaleZr 702E635

Manufacturing and finishing

CapabilityE635Zr 702
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

E635 vs Zr 702 — frequently asked

Is E635 stronger than Zr 702?

Yes. E635 has a typical yield strength of 340 MPa (49.3 ksi) against 290 MPa (42.1 ksi) for Zr 702 — about 17% more. Tensile strength is 470 MPa (68.2 ksi) vs 450 MPa (65.3 ksi).

Which is cheaper, E635 or Zr 702?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, E635 or Zr 702?

Zr 702. Its machinability rates fair (35/100) against poor (30/100) for E635; for welding the order is Zr 702 first (very good, 80/100) then E635 (very good, 70/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in E635 and Zr 702 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.