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TP-PI vs Ultem 1000

Polymer · grade comparison

TP-PI and Ultem 1000 are both polymer grades. Ultem 1000 is the stronger of the two: yield strength 105 MPa (15.2 ksi) against 90 MPa (13.1 ksi) for TP-PI, about 17% more; tensile strength follows at 105 MPa (15.2 ksi) vs 92 MPa (13.3 ksi). Ultem 1000 is the more ductile: elongation 60% versus 40% for TP-PI. Ultem 1000 is lighter (1.27 g/cm³ vs 1.33 g/cm³ for TP-PI) and Ultem 1000 is stiffer (3.2 GPa vs 2.9 GPa). On the shop floor, Ultem 1000 welds better (good vs poor).

TP-PIChoose it when the part sees heat.

Ultem 1000Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

TP-PI vs Ultem 1000: properties

TP-PIUltem 1000

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

2.9 GPa0.42 Msi
3.2 GPa0.46 Msi

Shear Modulus

1.1 GPa0.15 Msi
1.2 GPa0.17 Msi

Bulk Modulus

4 GPa0.58 Msi
4 GPa0.55 Msi

Poisson's Ratio

0.38
0.36

Tensile Strength (Ultimate)

92 MPa13.3 ksi
105 MPa15.2 ksi

Yield Strength (0.2% offset)

90 MPa13.1 ksi
105 MPa15.2 ksi

Elongation at Break

40%
60%

Compressive Strength

130 MPa18.9 ksi
140 MPa20.3 ksi

Compressive Modulus

2.8 GPa0.41 Msi
2.9 GPa0.42 Msi

Flexural Strength

130 MPa18.9 ksi
150 MPa21.8 ksi

Flexural Modulus

3 GPa0.44 Msi
3.3 GPa0.48 Msi

Shear Strength

78 MPa11.3 ksi
90 MPa13.1 ksi

Fracture Toughness (K_IC)

3 MPa·√m2.7 ksi·√in
3.3 MPa·√m3 ksi·√in

Izod Impact, Notched

55 J/m1 ft·lbf/in
53 J/m0.99 ft·lbf/in

Hardness, Shore D

88 Shore D
87 Shore D

Hardness, Rockwell M

100 HRM
109 HRM

Same in both: Hardness, Rockwell R 125 HRR

Physical

Density and transition temperatures.

Density

1.33 g/cm³0.05 lb/in³
1.27 g/cm³0.05 lb/in³

Melting Temperature (Tm)

388°C730 °F
—

Glass Transition (Tg)

250°C482 °F
217°C423 °F

Water Absorption (24 h)

0.24%
0.25%

Water Absorption (Saturation)

1.2%
1.25%

Refractive Index

1.7
1.66

Light Transmission

—
78%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.29 W/m·K0.17 BTU/hr·ft·°F
0.22 W/m·K0.13 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

50 µm/m·K27.8 µin/in·°F
55 µm/m·K30.6 µin/in·°F

Max Service Temperature (continuous)

240°C464 °F
170°C338 °F

Min Service Temperature

-269°C-452 °F
-50°C-58 °F

Heat Deflection Temp. @ 0.45 MPa

250°C482 °F
210°C410 °F

Heat Deflection Temp. @ 1.8 MPa

238°C460 °F
200°C392 °F

Vicat Softening Point (B50)

255°C491 °F
219°C426 °F

Max Service Temperature (short-term)

300°C572 °F
200°C392 °F

Same in both: Specific Heat Capacity 1,100 J/kg·K0.26 BTU/lb·°F · Limiting Oxygen Index 47%

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹⁴ Ω·m3.94×10²¹ µΩ·in
1×10¹⁵ Ω·m3.94×10²² µΩ·in

Dielectric Strength

22 kV/mm559 V/mil
33 kV/mm838 V/mil

Dielectric Constant (1 MHz)

3.2
3.15

Dissipation Factor (1 MHz)

0.002
0.0013

Volume Resistivity

1×10¹⁶ Ω·cm
1×10¹⁷ Ω·cm

Same in both: Surface Resistivity 1×10¹⁶ Ω · Comparative Tracking Index (CTI) 175 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

88 / 100
85 / 100

UV / Weathering Resistance

60 / 100
35 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
65 / 100

Weldability

25 / 100
60 / 100

Formability (cold)

25 / 100
50 / 100

Polishability

60 / 100
80 / 100

Mold Shrinkage

1.4%
0.6%

Melt Flow Rate

3 g/10 min
9 g/10 min

Processing Melt Temperature (typ.)

410°C770 °F
370°C698 °F

Mold Temperature (typ.)

200°C392 °F
150°C302 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

300 MJ/kg128,977 BTU/lb
250 MJ/kg107,481 BTU/lb

Embodied Carbon (primary production)

15 kg CO₂/kg
8.5 kg CO₂/kg

Same in both: Embodied Water 500 L/kg59.9 gal/lb · Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

69 kN·m/kg
83 kN·m/kg

Specific Stiffness (E / density)

2.2 MN·m/kg
2.5 MN·m/kg

Modulus of Resilience

1,397 kJ/m³
1,723 kJ/m³

Same in both: Thermal Diffusivity 0.2 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleUltem 1000TP-PI

Manufacturing and finishing

CapabilityTP-PIUltem 1000
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

TP-PI vs Ultem 1000 — frequently asked

Is Ultem 1000 stronger than TP-PI?

Yes. Ultem 1000 has a typical yield strength of 105 MPa (15.2 ksi) against 90 MPa (13.1 ksi) for TP-PI — about 17% more. Tensile strength is 105 MPa (15.2 ksi) vs 92 MPa (13.3 ksi).

Which is cheaper, TP-PI or Ultem 1000?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, TP-PI or Ultem 1000?

Ultem 1000, by a small margin. Both rate good for machinability — 65/100 against 60/100 for TP-PI; for welding the order is Ultem 1000 first (good, 60/100) then TP-PI (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in TP-PI and Ultem 1000 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.