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PUR/PIR Board vs Viscoelastic PU Foam

Polymer · grade comparison

PUR/PIR Board and Viscoelastic PU Foam are both polymer grades. PUR/PIR Board is the stronger of the two: tensile strength 0.28 MPa (0.0406 ksi) against 0.1 MPa (0.0145 ksi) for Viscoelastic PU Foam, about 180% more. In exchange, Viscoelastic PU Foam is the more ductile: elongation 150% versus 8% for PUR/PIR Board. PUR/PIR Board is lighter (0.03 g/cm³ vs 0.05 g/cm³ for Viscoelastic PU Foam) and PUR/PIR Board is stiffer (0.01 GPa vs 2.5×10⁻⁴ GPa). On the shop floor, PUR/PIR Board machines more easily (excellent vs good) and Viscoelastic PU Foam welds better (poor vs not recommended).

PUR/PIR BoardChoose it when strength drives the design, or when weight is the constraint.

Viscoelastic PU FoamChoose it when the part is bent, formed or impact-loaded, or when it will be welded.

PUR/PIR Board vs Viscoelastic PU Foam: properties

PUR/PIR BoardViscoelastic PU Foam

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0.01 GPa7.25×10⁻⁴ Msi
2.5×10⁻⁴ GPa3.63×10⁻⁵ Msi

Shear Modulus

0 GPa3.63×10⁻⁴ Msi
—

Poisson's Ratio

0.3
0.25

Tensile Strength (Ultimate)

0.28 MPa0.04 ksi
0.1 MPa0.01 ksi

Elongation at Break

8%
150%

Compressive Strength

0.16 MPa0.02 ksi
0 MPa5.08×10⁻⁴ ksi

Compressive Modulus

0.01 GPa8.7×10⁻⁴ Msi
3×10⁻⁵ GPa4.35×10⁻⁶ Msi

Flexural Strength

0.33 MPa0.05 ksi
—

Flexural Modulus

0.01 GPa8.7×10⁻⁴ Msi
—

Shear Strength

0.16 MPa0.02 ksi
0.05 MPa0.01 ksi

Compression Set (22 h, 70 °C)

3%
8%

Tear Strength

—
0.35 kN/m2 lbf/in

Physical

Density and transition temperatures.

Density

0.03 g/cm³0 lb/in³
0.05 g/cm³0 lb/in³

Glass Transition (Tg)

110°C230 °F
15°C59 °F

Water Absorption (24 h)

2%
—

Water Absorption (Saturation)

5%
—

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.02 W/m·K0.01 BTU/hr·ft·°F
0.04 W/m·K0.02 BTU/hr·ft·°F

Specific Heat Capacity

1,450 J/kg·K0.35 BTU/lb·°F
1,600 J/kg·K0.38 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

60 µm/m·K33.3 µin/in·°F
—

Max Service Temperature (continuous)

100°C212 °F
90°C194 °F

Min Service Temperature

-180°C-292 °F
-30°C-22 °F

Limiting Oxygen Index

22%
19%

Same in both: Max Service Temperature (short-term) 120°C248 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹¹ Ω·m3.94×10¹⁸ µΩ·in
1×10¹⁰ Ω·m3.94×10¹⁷ µΩ·in

Dielectric Constant (1 MHz)

1.08
—

Volume Resistivity

1×10¹³ Ω·cm
1×10¹² Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

80 / 100
62 / 100

Same in both: UV / Weathering Resistance 20 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

95 / 100
60 / 100

Weldability

5 / 100
30 / 100

Formability (cold)

10 / 100
90 / 100

Mold Shrinkage

—
1.5%

Mold Temperature (typ.)

—
50°C122 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

105 MJ/kg45,142 BTU/lb
103 MJ/kg44,282 BTU/lb

Embodied Carbon (primary production)

5 kg CO₂/kg
4.5 kg CO₂/kg

Embodied Water

200 L/kg24 gal/lb
220 L/kg26.4 gal/lb

Typical Recycled Content

5%
2%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

9 kN·m/kg
2 kN·m/kg

Specific Stiffness (E / density)

0.2 MN·m/kg
0 MN·m/kg

Same in both: Thermal Diffusivity 0.5 mm²/s

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scale

Manufacturing and finishing

CapabilityPUR/PIR BoardViscoelastic PU Foam
Default condition——
Relative cost$$$ Premium$$$ Premium
Min. machined wall——
Best machined surface——

PUR/PIR Board vs Viscoelastic PU Foam — frequently asked

Is PUR/PIR Board stronger than Viscoelastic PU Foam?

Yes. PUR/PIR Board has a typical tensile strength of 0.28 MPa (0.0406 ksi) against 0.1 MPa (0.0145 ksi) for Viscoelastic PU Foam — about 180% more.

Which is cheaper, PUR/PIR Board or Viscoelastic PU Foam?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, PUR/PIR Board or Viscoelastic PU Foam?

PUR/PIR Board. Its machinability rates excellent (95/100) against good (60/100) for Viscoelastic PU Foam; for welding the order is Viscoelastic PU Foam first (poor, 30/100) then PUR/PIR Board (not recommended, 5/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in PUR/PIR Board and Viscoelastic PU Foam side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.