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RIM PU Foam vs Viscoelastic PU Foam

Polymer · grade comparison

RIM PU Foam and Viscoelastic PU Foam are both polymer grades. RIM PU Foam is the stronger of the two: tensile strength 12 MPa (1.74 ksi) against 0.1 MPa (0.0145 ksi) for Viscoelastic PU Foam, about 120 times as much. In exchange, Viscoelastic PU Foam is the more ductile: elongation 150% versus 130% for RIM PU Foam. Viscoelastic PU Foam is lighter (0.05 g/cm³ vs 0.6 g/cm³ for RIM PU Foam) and RIM PU Foam is stiffer (0.22 GPa vs 2.5×10⁻⁴ GPa). On the shop floor, Viscoelastic PU Foam welds better (poor vs not recommended) and RIM PU Foam sits in a lower cost tier (standard, $$) than Viscoelastic PU Foam (premium, $$$).

RIM PU FoamChoose it when strength drives the design, or when cost is the deciding factor.

Viscoelastic PU FoamChoose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

RIM PU Foam vs Viscoelastic PU Foam: properties

RIM PU FoamViscoelastic PU Foam

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0.22 GPa0.03 Msi
2.5×10⁻⁴ GPa3.63×10⁻⁵ Msi

Poisson's Ratio

0.35
0.25

Tensile Strength (Ultimate)

12 MPa1.7 ksi
0.1 MPa0.01 ksi

Yield Strength (0.2% offset)

8 MPa1.2 ksi
—

Elongation at Break

130%
150%

Compressive Strength

9 MPa1.3 ksi
0 MPa5.08×10⁻⁴ ksi

Compressive Modulus

0.2 GPa0.03 Msi
3×10⁻⁵ GPa4.35×10⁻⁶ Msi

Flexural Strength

14 MPa2 ksi
—

Flexural Modulus

0.25 GPa0.04 Msi
—

Shear Strength

7 MPa1 ksi
0.05 MPa0.01 ksi

Izod Impact, Notched

250 J/m4.7 ft·lbf/in
—

Hardness, Shore A

92 Shore A
—

Hardness, Shore D

45 Shore D
—

Tear Strength

32 kN/m183 lbf/in
0.35 kN/m2 lbf/in

Compression Set (22 h, 70 °C)

18%
8%

Physical

Density and transition temperatures.

Density

0.6 g/cm³0.02 lb/in³
0.05 g/cm³0 lb/in³

Glass Transition (Tg)

80°C176 °F
15°C59 °F

Water Absorption (24 h)

0.6%
—

Water Absorption (Saturation)

2.5%
—

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.08 W/m·K0.05 BTU/hr·ft·°F
0.04 W/m·K0.02 BTU/hr·ft·°F

Specific Heat Capacity

1,700 J/kg·K0.41 BTU/lb·°F
1,600 J/kg·K0.38 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

120 µm/m·K66.7 µin/in·°F
—

Max Service Temperature (continuous)

95°C203 °F
90°C194 °F

Min Service Temperature

-40°C-40 °F
-30°C-22 °F

Heat Deflection Temp. @ 0.45 MPa

80°C176 °F
—

Heat Deflection Temp. @ 1.8 MPa

55°C131 °F
—

Limiting Oxygen Index

20%
19%

Max Service Temperature (short-term)

130°C266 °F
120°C248 °F

Electrical

Conductivity and insulation.

Dielectric Strength

12 kV/mm305 V/mil
—

Dielectric Constant (1 MHz)

2.8
—

Dissipation Factor (1 MHz)

0.04
—

Surface Resistivity

1×10¹³ Ω
—

Comparative Tracking Index (CTI)

600 V
—

Same in both: Electrical Resistivity 1×10¹⁰ Ω·m3.94×10¹⁷ µΩ·in · Volume Resistivity 1×10¹² Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

72 / 100
62 / 100

UV / Weathering Resistance

35 / 100
20 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
60 / 100

Weldability

10 / 100
30 / 100

Formability (cold)

25 / 100
90 / 100

Polishability

35 / 100
—

Mold Shrinkage

1.2%
1.5%

Processing Melt Temperature (typ.)

40°C104 °F
—

Mold Temperature (typ.)

62°C144 °F
50°C122 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

105 MJ/kg45,142 BTU/lb
103 MJ/kg44,282 BTU/lb

Embodied Carbon (primary production)

4.6 kg CO₂/kg
4.5 kg CO₂/kg

Embodied Water

250 L/kg30 gal/lb
220 L/kg26.4 gal/lb

Typical Recycled Content

3%
2%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

20 kN·m/kg
2 kN·m/kg

Specific Stiffness (E / density)

0.4 MN·m/kg
0 MN·m/kg

Thermal Diffusivity

0.1 mm²/s
0.5 mm²/s

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleRIM PU Foam

Manufacturing and finishing

CapabilityRIM PU FoamViscoelastic PU Foam
Default condition——
Relative cost$$ Standard$$$ Premium
Min. machined wall——
Best machined surface——

RIM PU Foam vs Viscoelastic PU Foam — frequently asked

Is RIM PU Foam stronger than Viscoelastic PU Foam?

Yes. RIM PU Foam has a typical tensile strength of 12 MPa (1.74 ksi) against 0.1 MPa (0.0145 ksi) for Viscoelastic PU Foam — about 120 times as much.

Which is cheaper, RIM PU Foam or Viscoelastic PU Foam?

RIM PU Foam is the lower-cost material: it sits in the standard tier ($$) while Viscoelastic PU Foam is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, RIM PU Foam or Viscoelastic PU Foam?

Viscoelastic PU Foam, by a small margin. Both rate good for machinability — 60/100 against 55/100 for RIM PU Foam; for welding the order is Viscoelastic PU Foam first (poor, 30/100) then RIM PU Foam (not recommended, 10/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in RIM PU Foam and Viscoelastic PU Foam side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.