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PSU GF20 vs PSU GF40

Polymer · grade comparison

PSU-GF20 and PSU GF40 are both polymer grades, compared here in the GF40 condition. PSU GF40 is the stronger of the two: tensile strength 130 MPa (18.9 ksi) against 100 MPa (14.5 ksi) for PSU-GF20, about 30% more. In exchange, PSU-GF20 is the more ductile: elongation 3% versus 2% for PSU GF40. PSU-GF20 is lighter (1.38 g/cm³ vs 1.6 g/cm³ for PSU GF40) and PSU GF40 is stiffer (12.5 GPa vs 6.2 GPa). On the shop floor, PSU-GF20 machines more easily (good vs fair) and PSU-GF20 welds better (fair vs poor).

PSU-GF20Choose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

PSU GF40Choose it when strength drives the design.

PSU-GF20 vs PSU GF40: properties

PSU-GF20PSU GF40

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

6.2 GPa0.9 Msi
12.5 GPa1.8 Msi

Shear Modulus

2.3 GPa0.33 Msi
0.9 GPa0.13 Msi

Tensile Strength (Ultimate)

100 MPa14.5 ksi
130 MPa18.9 ksi

Elongation at Break

3%
2%

Compressive Strength

120 MPa17.4 ksi
165 MPa23.9 ksi

Compressive Modulus

5.5 GPa0.8 Msi
11 GPa1.6 Msi

Flexural Strength

150 MPa21.8 ksi
190 MPa27.6 ksi

Flexural Modulus

5.9 GPa0.86 Msi
11.5 GPa1.7 Msi

Shear Strength

60 MPa8.7 ksi
70 MPa10.2 ksi

Izod Impact, Notched

60 J/m1.1 ft·lbf/in
90 J/m1.7 ft·lbf/in

Hardness, Rockwell M

90 HRM
92 HRM

Hardness, Rockwell R

122 HRR
120 HRR

Yield Strength (0.2% offset)

—
70 MPa10.2 ksi

Hardness, Shore D

—
85 Shore D

Same in both: Poisson's Ratio 0.39

Physical

Density and transition temperatures.

Density

1.38 g/cm³0.05 lb/in³
1.6 g/cm³0.06 lb/in³

Glass Transition (Tg)

187°C369 °F
185°C365 °F

Water Absorption (24 h)

0.22%
0.2%

Water Absorption (Saturation)

0.6%
0.5%

Refractive Index

—
1.633

Light Transmission

—
75%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.28 W/m·K0.16 BTU/hr·ft·°F
0.36 W/m·K0.21 BTU/hr·ft·°F

Specific Heat Capacity

1,150 J/kg·K0.27 BTU/lb·°F
1,050 J/kg·K0.25 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

25 µm/m·K13.9 µin/in·°F
18 µm/m·K10 µin/in·°F

Max Service Temperature (continuous)

160°C320 °F
165°C329 °F

Heat Deflection Temp. @ 0.45 MPa

186°C367 °F
190°C374 °F

Heat Deflection Temp. @ 1.8 MPa

181°C358 °F
185°C365 °F

Vicat Softening Point (B50)

190°C374 °F
188°C370 °F

Limiting Oxygen Index

32%
33%

Same in both: Min Service Temperature -100°C-148 °F · Max Service Temperature (short-term) 190°C374 °F

Electrical

Conductivity and insulation.

Dielectric Strength

17 kV/mm432 V/mil
19 kV/mm483 V/mil

Dielectric Constant (1 MHz)

3.6
4

Same in both: Electrical Resistivity 1×10¹⁴ Ω·m3.94×10²¹ µΩ·in · Dissipation Factor (1 MHz) 0.006 · Volume Resistivity 1×10¹⁶ Ω·cm · Surface Resistivity 1×10¹⁵ Ω · Comparative Tracking Index (CTI) 150 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

86 / 100
84 / 100

UV / Weathering Resistance

30 / 100
45 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
45 / 100

Weldability

40 / 100
25 / 100

Formability (cold)

15 / 100
8 / 100

Polishability

35 / 100
30 / 100

Mold Shrinkage

0.3%
0.2%

Melt Flow Rate

4 g/10 min
6.5 g/10 min

Mold Temperature (typ.)

150°C302 °F
145°C293 °F

Same in both: Processing Melt Temperature (typ.) 355°C671 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

135 MJ/kg58,040 BTU/lb
105 MJ/kg45,142 BTU/lb

Embodied Carbon (primary production)

7.5 kg CO₂/kg
6.5 kg CO₂/kg

Same in both: Embodied Water 300 L/kg35.9 gal/lb · Typical Recycled Content 0%

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scalePSU

Manufacturing and finishing

CapabilityPSU-GF20PSU GF40
CNC machining—Yes
Sheet metal—Yes
Injection molding—Yes
Default condition—Medical Grade
Relative cost$$$$ High$$$$ High
Min. machined wall—0.5 mm
Best machined surface—Ra 0.8 µm
Chrome Plating (Plastic)—Yes
EMI Shielding Coating—Yes
Painting—Yes
Soft Touch Coating—Yes
Spray Painting—Yes
UV Coating—Yes

PSU-GF20 vs PSU GF40 — frequently asked

Is PSU GF40 stronger than PSU-GF20?

Yes. PSU GF40 has a typical tensile strength of 130 MPa (18.9 ksi) against 100 MPa (14.5 ksi) for PSU-GF20 — about 30% more.

Which is cheaper, PSU-GF20 or PSU GF40?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, PSU-GF20 or PSU GF40?

PSU-GF20. Its machinability rates good (55/100) against fair (45/100) for PSU GF40; for welding the order is PSU-GF20 first (fair, 40/100) then PSU GF40 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in PSU-GF20 and PSU GF40 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.