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PFA vs THV

Polymer · grade comparison

PFA and THV are both polymer grades. PFA is the stronger of the two: tensile strength 30 MPa (4.35 ksi) against 25 MPa (3.63 ksi) for THV, about 20% more. In exchange, THV is the more ductile: elongation 500% versus 330% for PFA, and PFA is harder (60 Shore D vs 54 Shore D). THV is lighter (1.97 g/cm³ vs 2.15 g/cm³ for PFA) and PFA is stiffer (0.6 GPa vs 0.2 GPa). On the shop floor, PFA machines more easily (good vs fair) and THV sits in a lower cost tier (high, $$$$) than PFA (specialty, $$$$$).

PFAChoose it when strength drives the design, or when the part sees heat.

THVChoose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

PFA vs THV: properties

PFATHV

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0.6 GPa0.09 Msi
0.2 GPa0.03 Msi

Poisson's Ratio

0.45
0.42

Tensile Strength (Ultimate)

30 MPa4.4 ksi
25 MPa3.6 ksi

Yield Strength (0.2% offset)

14 MPa2 ksi
—

Elongation at Break

330%
500%

Compressive Strength

12 MPa1.7 ksi
—

Flexural Strength

17 MPa2.5 ksi
—

Flexural Modulus

0.62 GPa0.09 Msi
0.19 GPa0.03 Msi

Shear Strength

17 MPa2.5 ksi
—

Izod Impact, Notched

1,300 J/m24.3 ft·lbf/in
—

Hardness, Shore A

97 Shore A
—

Hardness, Shore D

60 Shore D
54 Shore D

Hardness, Rockwell R

50 HRR
—

Physical

Density and transition temperatures.

Density

2.15 g/cm³0.08 lb/in³
1.97 g/cm³0.07 lb/in³

Melting Temperature (Tm)

305°C581 °F
165°C329 °F

Glass Transition (Tg)

90°C194 °F
0°C32 °F

Water Absorption (24 h)

0.02%
0.03%

Water Absorption (Saturation)

0.03%
—

Refractive Index

1.35
1.355

Same in both: Light Transmission 92%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.22 W/m·K0.13 BTU/hr·ft·°F
0.2 W/m·K0.12 BTU/hr·ft·°F

Max Service Temperature (continuous)

260°C500 °F
130°C266 °F

Min Service Temperature

-200°C-328 °F
-50°C-58 °F

Heat Deflection Temp. @ 0.45 MPa

74°C165 °F
50°C122 °F

Heat Deflection Temp. @ 1.8 MPa

48°C118 °F
—

Vicat Softening Point (B50)

95°C203 °F
—

Limiting Oxygen Index

95%
70%

Max Service Temperature (short-term)

285°C545 °F
150°C302 °F

Same in both: Specific Heat Capacity 1,100 J/kg·K0.26 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 130 µm/m·K72.2 µin/in·°F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹⁶ Ω·m3.94×10²³ µΩ·in
—

Dielectric Constant (1 MHz)

2.1
6

Dissipation Factor (1 MHz)

2×10⁻⁴
0.06

Volume Resistivity

1×10¹⁸ Ω·cm
1×10¹⁵ Ω·cm

Surface Resistivity

1×10¹⁷ Ω
—

Same in both: Dielectric Strength 25 kV/mm635 V/mil · Comparative Tracking Index (CTI) 600 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

100 / 100
92 / 100

UV / Weathering Resistance

99 / 100
95 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
45 / 100

Weldability

78 / 100
85 / 100

Formability (cold)

70 / 100
90 / 100

Polishability

45 / 100
55 / 100

Mold Shrinkage

4.2%
3%

Melt Flow Rate

5 g/10 min
15 g/10 min

Processing Melt Temperature (typ.)

370°C698 °F
250°C482 °F

Mold Temperature (typ.)

180°C356 °F
60°C140 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

250 MJ/kg107,481 BTU/lb
230 MJ/kg98,882 BTU/lb

Embodied Carbon (primary production)

12 kg CO₂/kg
13 kg CO₂/kg

Embodied Water

300 L/kg35.9 gal/lb
350 L/kg41.9 gal/lb

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

14 kN·m/kg
13 kN·m/kg

Specific Stiffness (E / density)

0.3 MN·m/kg
0.1 MN·m/kg

Same in both: Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scalePFA

Manufacturing and finishing

CapabilityPFATHV
CNC machiningYes—
Sheet metalYes—
Injection moldingYes—
Default conditionHigh Purity (Semiconductor)—
Relative cost$$$$$ Specialty$$$$ High
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Chrome Plating (Plastic)Yes—
EMI Shielding CoatingYes—
PaintingYes—
Soft Touch CoatingYes—
Spray PaintingYes—
UV CoatingYes—

PFA vs THV — frequently asked

Is PFA stronger than THV?

Yes. PFA has a typical tensile strength of 30 MPa (4.35 ksi) against 25 MPa (3.63 ksi) for THV — about 20% more.

Which is cheaper, PFA or THV?

THV is the lower-cost material: it sits in the high tier ($$$$) while PFA is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, PFA or THV?

PFA. Its machinability rates good (55/100) against fair (45/100) for THV; for welding the order is THV first (excellent, 85/100) then PFA (very good, 78/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in PFA and THV side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.