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ETFE vs PFA

Polymer · grade comparison

ETFE and PFA are both polymer grades. ETFE is the stronger of the two: yield strength 22 MPa (3.19 ksi) against 14 MPa (2.03 ksi) for PFA, about 57% more; tensile strength follows at 45 MPa (6.53 ksi) vs 30 MPa (4.35 ksi). ETFE is harder — 73 Shore D against 60 Shore D for PFA — which matters for wear surfaces and threads. ETFE is lighter (1.73 g/cm³ vs 2.15 g/cm³ for PFA) and ETFE is stiffer (0.85 GPa vs 0.6 GPa). On the shop floor, ETFE sits in a lower cost tier (high, $$$$) than PFA (specialty, $$$$$).

ETFEChoose it when strength drives the design, or when surface hardness matters.

PFAChoose it when the part sees heat.

ETFE vs PFA: properties

ETFEPFA

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0.85 GPa0.12 Msi
0.6 GPa0.09 Msi

Poisson's Ratio

0.43
0.45

Tensile Strength (Ultimate)

45 MPa6.5 ksi
30 MPa4.4 ksi

Yield Strength (0.2% offset)

22 MPa3.2 ksi
14 MPa2 ksi

Elongation at Break

320%
330%

Compressive Strength

32 MPa4.6 ksi
12 MPa1.7 ksi

Flexural Modulus

1.2 GPa0.17 Msi
0.62 GPa0.09 Msi

Izod Impact, Notched

1,000 J/m18.7 ft·lbf/in
1,300 J/m24.3 ft·lbf/in

Hardness, Shore D

73 Shore D
60 Shore D

Flexural Strength

—
17 MPa2.5 ksi

Shear Strength

—
17 MPa2.5 ksi

Hardness, Shore A

—
97 Shore A

Same in both: Hardness, Rockwell R 50 HRR

Physical

Density and transition temperatures.

Density

1.73 g/cm³0.06 lb/in³
2.15 g/cm³0.08 lb/in³

Melting Temperature (Tm)

265°C509 °F
305°C581 °F

Glass Transition (Tg)

105°C221 °F
90°C194 °F

Water Absorption (24 h)

0.03%
0.02%

Refractive Index

1.403
1.35

Same in both: Water Absorption (Saturation) 0.03% · Light Transmission 92%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.24 W/m·K0.14 BTU/hr·ft·°F
0.22 W/m·K0.13 BTU/hr·ft·°F

Specific Heat Capacity

1,900 J/kg·K0.45 BTU/lb·°F
1,100 J/kg·K0.26 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

95 µm/m·K52.8 µin/in·°F
130 µm/m·K72.2 µin/in·°F

Max Service Temperature (continuous)

150°C302 °F
260°C500 °F

Min Service Temperature

-190°C-310 °F
-200°C-328 °F

Heat Deflection Temp. @ 0.45 MPa

104°C219 °F
74°C165 °F

Heat Deflection Temp. @ 1.8 MPa

74°C165 °F
48°C118 °F

Vicat Softening Point (B50)

175°C347 °F
95°C203 °F

Limiting Oxygen Index

31%
95%

Max Service Temperature (short-term)

200°C392 °F
285°C545 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹⁴ Ω·m3.94×10²¹ µΩ·in
1×10¹⁶ Ω·m3.94×10²³ µΩ·in

Dielectric Strength

20 kV/mm508 V/mil
25 kV/mm635 V/mil

Dielectric Constant (1 MHz)

2.6
2.1

Dissipation Factor (1 MHz)

0.006
2×10⁻⁴

Volume Resistivity

1×10¹⁶ Ω·cm
1×10¹⁸ Ω·cm

Surface Resistivity

1×10¹⁶ Ω
1×10¹⁷ Ω

Same in both: Comparative Tracking Index (CTI) 600 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

92 / 100
100 / 100

UV / Weathering Resistance

98 / 100
99 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

62 / 100
55 / 100

Weldability

80 / 100
78 / 100

Formability (cold)

75 / 100
70 / 100

Polishability

40 / 100
45 / 100

Mold Shrinkage

3.5%
4.2%

Melt Flow Rate

8 g/10 min
5 g/10 min

Processing Melt Temperature (typ.)

320°C608 °F
370°C698 °F

Mold Temperature (typ.)

120°C248 °F
180°C356 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

230 MJ/kg98,882 BTU/lb
250 MJ/kg107,481 BTU/lb

Embodied Carbon (primary production)

14 kg CO₂/kg
12 kg CO₂/kg

Embodied Water

—
300 L/kg35.9 gal/lb

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

26 kN·m/kg
14 kN·m/kg

Specific Stiffness (E / density)

0.5 MN·m/kg
0.3 MN·m/kg

Modulus of Resilience

285 kJ/m³
163 kJ/m³

Same in both: Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scalePFAETFE

Manufacturing and finishing

CapabilityETFEPFA
CNC machining—Yes
Sheet metal—Yes
Injection molding—Yes
Default condition—High Purity (Semiconductor)
Relative cost$$$$ High$$$$$ Specialty
Min. machined wall—0.5 mm
Best machined surface—Ra 0.8 µm
Chrome Plating (Plastic)—Yes
EMI Shielding Coating—Yes
Painting—Yes
Soft Touch Coating—Yes
Spray Painting—Yes
UV Coating—Yes

ETFE vs PFA — frequently asked

Is ETFE stronger than PFA?

Yes. ETFE has a typical yield strength of 22 MPa (3.19 ksi) against 14 MPa (2.03 ksi) for PFA — about 57% more. Tensile strength is 45 MPa (6.53 ksi) vs 30 MPa (4.35 ksi).

Which is cheaper, ETFE or PFA?

ETFE is the lower-cost material: it sits in the high tier ($$$$) while PFA is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, ETFE or PFA?

ETFE, by a small margin. Both rate good for machinability — 62/100 against 55/100 for PFA.

Ready to make it?

Upload a CAD file and FabDigit prices the part in ETFE and PFA side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.