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PEEK vs PI

Polymer · grade comparison

PEEK and PI are both polymer grades, both high performance plastic. PEEK is the stronger of the two: tensile strength 100 MPa (14.5 ksi) against 86 MPa (12.5 ksi) for PI, about 16% more. PEEK is the more ductile: elongation 30% versus 7.5% for PI. PEEK is lighter (1.3 g/cm³ vs 1.43 g/cm³ for PI) and PEEK is stiffer (3.7 GPa vs 3 GPa). On the shop floor, PEEK welds better (fair vs not recommended).

PEEKChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

PEEK vs PI: properties

PEEKPI

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

3.7 GPa0.54 Msi
3 GPa0.44 Msi

Shear Modulus

1.3 GPa0.19 Msi
1.1 GPa0.16 Msi

Bulk Modulus

6 GPa0.87 Msi
6 GPa0.8 Msi

Poisson's Ratio

0.4
0.41

Tensile Strength (Ultimate)

100 MPa14.5 ksi
86 MPa12.5 ksi

Yield Strength (0.2% offset)

100 MPa14.5 ksi
—

Elongation at Break

30%
7.5%

Compressive Modulus

3.6 GPa0.52 Msi
2.9 GPa0.42 Msi

Flexural Strength

165 MPa23.9 ksi
110 MPa16 ksi

Flexural Modulus

4 GPa0.58 Msi
3.1 GPa0.45 Msi

Shear Strength

55 MPa8 ksi
80 MPa11.6 ksi

Fracture Toughness (K_IC)

3.5 MPa·√m3.2 ksi·√in
2 MPa·√m1.8 ksi·√in

Izod Impact, Notched

75 J/m1.4 ft·lbf/in
43 J/m0.81 ft·lbf/in

Hardness, Shore D

86 Shore D
88 Shore D

Hardness, Rockwell M

99 HRM
105 HRM

Hardness, Rockwell R

126 HRR
—

Same in both: Compressive Strength 130 MPa18.9 ksi

Physical

Density and transition temperatures.

Density

1.3 g/cm³0.05 lb/in³
1.43 g/cm³0.05 lb/in³

Melting Temperature (Tm)

343°C649 °F
—

Glass Transition (Tg)

143°C289 °F
385°C725 °F

Water Absorption (24 h)

0.12%
0.3%

Water Absorption (Saturation)

0.45%
1.2%

Refractive Index

—
1.7

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.25 W/m·K0.14 BTU/hr·ft·°F
0.29 W/m·K0.17 BTU/hr·ft·°F

Specific Heat Capacity

1,340 J/kg·K0.32 BTU/lb·°F
1,130 J/kg·K0.27 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

47 µm/m·K26.1 µin/in·°F
52 µm/m·K28.9 µin/in·°F

Max Service Temperature (continuous)

250°C482 °F
260°C500 °F

Min Service Temperature

-60°C-76 °F
-240°C-400 °F

Heat Deflection Temp. @ 0.45 MPa

315°C599 °F
400°C752 °F

Heat Deflection Temp. @ 1.8 MPa

152°C306 °F
360°C680 °F

Vicat Softening Point (B50)

315°C599 °F
—

Limiting Oxygen Index

35%
45%

Max Service Temperature (short-term)

300°C572 °F
480°C896 °F

Electrical

Conductivity and insulation.

Dielectric Strength

21 kV/mm533 V/mil
22 kV/mm559 V/mil

Dielectric Constant (1 MHz)

3.2
3.5

Dissipation Factor (1 MHz)

0.003
0.0034

Comparative Tracking Index (CTI)

150 V
—

Same in both: Electrical Resistivity 1×10¹⁴ Ω·m3.94×10²¹ µΩ·in · Volume Resistivity 1×10¹⁶ Ω·cm · Surface Resistivity 1×10¹⁵ Ω

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

90 / 100
85 / 100

UV / Weathering Resistance

45 / 100
60 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

70 / 100
65 / 100

Weldability

45 / 100
5 / 100

Formability (cold)

30 / 100
15 / 100

Polishability

70 / 100
60 / 100

Mold Shrinkage

1.2%
—

Melt Flow Rate

3 g/10 min
—

Processing Melt Temperature (typ.)

380°C716 °F
—

Mold Temperature (typ.)

180°C356 °F
—

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

15 kg CO₂/kg
13 kg CO₂/kg

Embodied Water

450 L/kg53.9 gal/lb
600 L/kg71.9 gal/lb

Same in both: Embodied Energy (primary production) 290 MJ/kg124,678 BTU/lb · Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

77 kN·m/kg
60 kN·m/kg

Specific Stiffness (E / density)

2.8 MN·m/kg
2.1 MN·m/kg

Thermal Diffusivity

0.1 mm²/s
0.2 mm²/s

Same in both: Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scalePIPEEK

Manufacturing and finishing

CapabilityPEEKPI
3D printingYes—
Default conditionVirginUnfilled
Relative cost$$$$$ Specialty$$$$$ Specialty
Min. machined wall0.8 mm0.5 mm
Best machined surfaceRa 0.8 µmRa 0.8 µm
Conductive CoatingYes—
Dyeing (Nylon)Yes—
Primer CoatingYes—
Tinted CoatingYes—
Vacuum MetallizationYes—
Waterproof CoatingYes—

Both are offered for CNC machining, Sheet metal and Injection molding. They share 6 finishes: Chrome Plating (Plastic), EMI Shielding Coating, Painting, Soft Touch Coating, Spray Painting, UV Coating.

PEEK vs PI — frequently asked

Is PEEK stronger than PI?

Yes. PEEK has a typical tensile strength of 100 MPa (14.5 ksi) against 86 MPa (12.5 ksi) for PI — about 16% more.

Which is cheaper, PEEK or PI?

Both sit in the same relative cost tier ($$$$$, specialty); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, PEEK or PI?

PEEK. Its machinability rates very good (70/100) against good (65/100) for PI; for welding the order is PEEK first (fair, 45/100) then PI (not recommended, 5/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in PEEK and PI side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.