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PC-Optical vs PC-Si

Polymer · grade comparison

PC-Optical and PC-Si are both polymer grades. PC-Optical is the stronger of the two: yield strength 63 MPa (9.14 ksi) against 58 MPa (8.41 ksi) for PC-Si, about 9% more; tensile strength follows at 67 MPa (9.72 ksi) vs 60 MPa (8.7 ksi). PC-Optical is stiffer (2.4 GPa vs 2.2 GPa). On the shop floor, PC-Optical forms better (very good vs good).

PC-OpticalChoose it when strength drives the design.

PC-Optical vs PC-Si: properties

PC-OpticalPC-Si

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

2.4 GPa0.34 Msi
2.2 GPa0.32 Msi

Shear Modulus

0.82 GPa0.12 Msi
0.8 GPa0.12 Msi

Bulk Modulus

3 GPa0.48 Msi
3 GPa0.49 Msi

Tensile Strength (Ultimate)

67 MPa9.7 ksi
60 MPa8.7 ksi

Yield Strength (0.2% offset)

63 MPa9.1 ksi
58 MPa8.4 ksi

Elongation at Break

115%
120%

Compressive Strength

80 MPa11.6 ksi
72 MPa10.4 ksi

Compressive Modulus

2.3 GPa0.33 Msi
2.1 GPa0.3 Msi

Flexural Strength

93 MPa13.5 ksi
88 MPa12.8 ksi

Flexural Modulus

2.4 GPa0.34 Msi
2.2 GPa0.32 Msi

Fracture Toughness (K_IC)

2.6 MPa·√m2.4 ksi·√in
—

Izod Impact, Notched

700 J/m13.1 ft·lbf/in
850 J/m15.9 ft·lbf/in

Hardness, Shore D

83 Shore D
80 Shore D

Hardness, Rockwell M

72 HRM
68 HRM

Hardness, Rockwell R

120 HRR
118 HRR

Same in both: Poisson's Ratio 0.38 · Shear Strength 40 MPa5.8 ksi

Physical

Density and transition temperatures.

Density

1.2 g/cm³0.04 lb/in³
1.19 g/cm³0.04 lb/in³

Glass Transition (Tg)

147°C297 °F
143°C289 °F

Refractive Index

1.586
1.585

Light Transmission

89%
—

Same in both: Water Absorption (24 h) 0.15% · Water Absorption (Saturation) 0.35%

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

1,220 J/kg·K0.29 BTU/lb·°F
1,200 J/kg·K0.29 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

67 µm/m·K37.2 µin/in·°F
68 µm/m·K37.8 µin/in·°F

Max Service Temperature (continuous)

120°C248 °F
115°C239 °F

Min Service Temperature

-40°C-40 °F
-60°C-76 °F

Heat Deflection Temp. @ 0.45 MPa

138°C280 °F
132°C270 °F

Heat Deflection Temp. @ 1.8 MPa

128°C262 °F
120°C248 °F

Vicat Softening Point (B50)

146°C295 °F
142°C288 °F

Limiting Oxygen Index

26%
32%

Max Service Temperature (short-term)

140°C284 °F
145°C293 °F

Same in both: Thermal Conductivity 0.2 W/m·K0.12 BTU/hr·ft·°F

Electrical

Conductivity and insulation.

Dielectric Strength

30 kV/mm762 V/mil
25 kV/mm635 V/mil

Surface Resistivity

1×10¹⁶ Ω
1×10¹⁵ Ω

Same in both: Electrical Resistivity 1×10¹⁴ Ω·m3.94×10²¹ µΩ·in · Dielectric Constant (1 MHz) 2.9 · Dissipation Factor (1 MHz) 0.01 · Volume Resistivity 1×10¹⁶ Ω·cm · Comparative Tracking Index (CTI) 250 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

UV / Weathering Resistance

30 / 100
40 / 100

Same in both: Corrosion Resistance 75 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

62 / 100
60 / 100

Weldability

75 / 100
70 / 100

Formability (cold)

70 / 100
60 / 100

Polishability

90 / 100
80 / 100

Melt Flow Rate

15 g/10 min
8 g/10 min

Processing Melt Temperature (typ.)

300°C572 °F
290°C554 °F

Mold Temperature (typ.)

110°C230 °F
90°C194 °F

Same in both: Mold Shrinkage 0.6%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

108 MJ/kg46,432 BTU/lb
112 MJ/kg48,151 BTU/lb

Embodied Carbon (primary production)

6.5 kg CO₂/kg
7.8 kg CO₂/kg

Same in both: Embodied Water 250 L/kg30 gal/lb · Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

56 kN·m/kg
50 kN·m/kg

Specific Stiffness (E / density)

2 MN·m/kg
1.8 MN·m/kg

Modulus of Resilience

844 kJ/m³
765 kJ/m³

Same in both: Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scalePC-SiPC-Optical

Manufacturing and finishing

CapabilityPC-OpticalPC-Si
Default condition——
Relative cost$$$ Premium$$$ Premium
Min. machined wall——
Best machined surface——

PC-Optical vs PC-Si — frequently asked

Is PC-Optical stronger than PC-Si?

Yes. PC-Optical has a typical yield strength of 63 MPa (9.14 ksi) against 58 MPa (8.41 ksi) for PC-Si — about 9% more. Tensile strength is 67 MPa (9.72 ksi) vs 60 MPa (8.7 ksi).

Which is cheaper, PC-Optical or PC-Si?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, PC-Optical or PC-Si?

PC-Optical. Its weldability rates very good (75/100) against very good (70/100) for PC-Si.

Ready to make it?

Upload a CAD file and FabDigit prices the part in PC-Optical and PC-Si side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.