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PC/ASA vs PC/PET

Polymer · grade comparison

PC/ASA and PC/PET are both polymer grades. Both yield at about 54 MPa — strength does not separate them. PC/PET is the more ductile: elongation 120% versus 80% for PC/ASA. PC/ASA is lighter (1.15 g/cm³ vs 1.22 g/cm³ for PC/PET) and PC/ASA is stiffer (2.3 GPa vs 2.1 GPa). On the shop floor, PC/PET welds better (very good vs good).

PC/ASAChoose it when weight is the constraint.

PC/PETChoose it when the part is bent, formed or impact-loaded, or when it will be welded.

PC/ASA vs PC/PET: properties

PC/ASAPC/PET

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

2.3 GPa0.33 Msi
2.1 GPa0.3 Msi

Poisson's Ratio

0.38
0.4

Yield Strength (0.2% offset)

54 MPa7.8 ksi
53 MPa7.7 ksi

Elongation at Break

80%
120%

Compressive Strength

75 MPa10.9 ksi
70 MPa10.2 ksi

Flexural Strength

85 MPa12.3 ksi
82 MPa11.9 ksi

Flexural Modulus

2.3 GPa0.33 Msi
2.2 GPa0.32 Msi

Shear Strength

40 MPa5.8 ksi
—

Fracture Toughness (K_IC)

3 MPa·√m2.7 ksi·√in
—

Izod Impact, Notched

500 J/m9.4 ft·lbf/in
700 J/m13.1 ft·lbf/in

Hardness, Shore D

80 Shore D
—

Hardness, Rockwell R

112 HRR
118 HRR

Same in both: Tensile Strength (Ultimate) 55 MPa8 ksi · Hardness, Rockwell M 72 HRM

Physical

Density and transition temperatures.

Density

1.15 g/cm³0.04 lb/in³
1.22 g/cm³0.04 lb/in³

Glass Transition (Tg)

120°C248 °F
140°C284 °F

Water Absorption (24 h)

0.2%
0.15%

Water Absorption (Saturation)

0.6%
0.4%

Melting Temperature (Tm)

—
250°C482 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.2 W/m·K0.12 BTU/hr·ft·°F
0.21 W/m·K0.12 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

80 µm/m·K44.4 µin/in·°F
70 µm/m·K38.9 µin/in·°F

Max Service Temperature (continuous)

95°C203 °F
100°C212 °F

Heat Deflection Temp. @ 0.45 MPa

115°C239 °F
118°C244 °F

Heat Deflection Temp. @ 1.8 MPa

100°C212 °F
92°C198 °F

Vicat Softening Point (B50)

128°C262 °F
138°C280 °F

Limiting Oxygen Index

24%
26%

Max Service Temperature (short-term)

120°C248 °F
130°C266 °F

Same in both: Specific Heat Capacity 1,300 J/kg·K0.31 BTU/lb·°F · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Dielectric Strength

28 kV/mm711 V/mil
22 kV/mm559 V/mil

Dielectric Constant (1 MHz)

3
3.1

Dissipation Factor (1 MHz)

0.009
0.012

Same in both: Electrical Resistivity 1×10¹⁴ Ω·m3.94×10²¹ µΩ·in · Volume Resistivity 1×10¹⁶ Ω·cm · Surface Resistivity 1×10¹⁶ Ω · Comparative Tracking Index (CTI) 250 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

80 / 100
—

UV / Weathering Resistance

88 / 100
35 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

55 / 100
70 / 100

Formability (cold)

55 / 100
—

Polishability

70 / 100
55 / 100

Mold Shrinkage

0.55%
0.8%

Melt Flow Rate

15 g/10 min
18 g/10 min

Processing Melt Temperature (typ.)

260°C500 °F
265°C509 °F

Mold Temperature (typ.)

70°C158 °F
75°C167 °F

Same in both: Machinability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Water

250 L/kg30 gal/lb
300 L/kg35.9 gal/lb

Typical Recycled Content

0%
20%

Same in both: Embodied Energy (primary production) 105 MJ/kg45,142 BTU/lb · Embodied Carbon (primary production) 5.5 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

48 kN·m/kg
45 kN·m/kg

Specific Stiffness (E / density)

2 MN·m/kg
1.7 MN·m/kg

Modulus of Resilience

634 kJ/m³
669 kJ/m³

Same in both: Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scalePC/ASAPC/PET

Manufacturing and finishing

CapabilityPC/ASAPC/PET
Default condition——
Relative cost$$$ Premium$$$ Premium
Min. machined wall——
Best machined surface——

PC/ASA vs PC/PET — frequently asked

What is the difference between PC/ASA and PC/PET?

PC/ASA and PC/PET are both polymer grades. Both yield at about 54 MPa — strength does not separate them. PC/PET is the more ductile: elongation 120% versus 80% for PC/ASA.

Which is cheaper, PC/ASA or PC/PET?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, PC/ASA or PC/PET?

PC/PET. Its weldability rates very good (70/100) against good (55/100) for PC/ASA.

Ready to make it?

Upload a CAD file and FabDigit prices the part in PC/ASA and PC/PET side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.