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PC/ASA vs PC-Foam

Polymer · grade comparison

PC/ASA and PC-Foam are both polymer grades. PC/ASA is the stronger of the two: yield strength 54 MPa (7.83 ksi) against 43 MPa (6.24 ksi) for PC-Foam, about 26% more; tensile strength follows at 55 MPa (7.98 ksi) vs 45 MPa (6.53 ksi). PC/ASA is the more ductile: elongation 80% versus 18% for PC-Foam. PC-Foam is lighter (1 g/cm³ vs 1.15 g/cm³ for PC/ASA) and PC/ASA is stiffer (2.3 GPa vs 1.8 GPa). On the shop floor, PC-Foam sits in a lower cost tier (standard, $$) than PC/ASA (premium, $$$).

PC/ASAChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

PC-FoamChoose it when weight is the constraint, or when the part sees heat.

PC/ASA vs PC-Foam: properties

PC/ASAPC-Foam

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

2.3 GPa0.33 Msi
1.8 GPa0.26 Msi

Tensile Strength (Ultimate)

55 MPa8 ksi
45 MPa6.5 ksi

Yield Strength (0.2% offset)

54 MPa7.8 ksi
43 MPa6.2 ksi

Elongation at Break

80%
18%

Compressive Strength

75 MPa10.9 ksi
55 MPa8 ksi

Flexural Strength

85 MPa12.3 ksi
70 MPa10.2 ksi

Flexural Modulus

2.3 GPa0.33 Msi
1.9 GPa0.28 Msi

Shear Strength

40 MPa5.8 ksi
36 MPa5.2 ksi

Fracture Toughness (K_IC)

3 MPa·√m2.7 ksi·√in
2.6 MPa·√m2.4 ksi·√in

Izod Impact, Notched

500 J/m9.4 ft·lbf/in
95 J/m1.8 ft·lbf/in

Hardness, Shore D

80 Shore D
—

Hardness, Rockwell M

72 HRM
62 HRM

Shear Modulus

—
0.62 GPa0.09 Msi

Bulk Modulus

—
2 GPa0.35 Msi

Compressive Modulus

—
1.7 GPa0.25 Msi

Same in both: Poisson's Ratio 0.38 · Hardness, Rockwell R 112 HRR

Physical

Density and transition temperatures.

Density

1.15 g/cm³0.04 lb/in³
1 g/cm³0.04 lb/in³

Glass Transition (Tg)

120°C248 °F
147°C297 °F

Water Absorption (Saturation)

0.6%
0.4%

Same in both: Water Absorption (24 h) 0.2%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.2 W/m·K0.12 BTU/hr·ft·°F
0.16 W/m·K0.09 BTU/hr·ft·°F

Specific Heat Capacity

1,300 J/kg·K0.31 BTU/lb·°F
1,200 J/kg·K0.29 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

80 µm/m·K44.4 µin/in·°F
68 µm/m·K37.8 µin/in·°F

Max Service Temperature (continuous)

95°C203 °F
115°C239 °F

Heat Deflection Temp. @ 0.45 MPa

115°C239 °F
139°C282 °F

Heat Deflection Temp. @ 1.8 MPa

100°C212 °F
128°C262 °F

Vicat Softening Point (B50)

128°C262 °F
145°C293 °F

Limiting Oxygen Index

24%
26%

Max Service Temperature (short-term)

120°C248 °F
135°C275 °F

Same in both: Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Dielectric Strength

28 kV/mm711 V/mil
18 kV/mm457 V/mil

Dielectric Constant (1 MHz)

3
2.6

Surface Resistivity

1×10¹⁶ Ω
1×10¹⁵ Ω

Same in both: Electrical Resistivity 1×10¹⁴ Ω·m3.94×10²¹ µΩ·in · Dissipation Factor (1 MHz) 0.009 · Volume Resistivity 1×10¹⁶ Ω·cm · Comparative Tracking Index (CTI) 250 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

80 / 100
82 / 100

UV / Weathering Resistance

88 / 100
35 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
62 / 100

Weldability

55 / 100
50 / 100

Formability (cold)

55 / 100
30 / 100

Polishability

70 / 100
20 / 100

Mold Shrinkage

0.55%
0.5%

Melt Flow Rate

15 g/10 min
10 g/10 min

Processing Melt Temperature (typ.)

260°C500 °F
285°C545 °F

Mold Temperature (typ.)

70°C158 °F
75°C167 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

5.5 kg CO₂/kg
6 kg CO₂/kg

Typical Recycled Content

0%
10%

Same in both: Embodied Energy (primary production) 105 MJ/kg45,142 BTU/lb · Embodied Water 250 L/kg30 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

48 kN·m/kg
45 kN·m/kg

Specific Stiffness (E / density)

2 MN·m/kg
1.8 MN·m/kg

Modulus of Resilience

634 kJ/m³
514 kJ/m³

Same in both: Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scalePC/ASAPC-Foam

Manufacturing and finishing

CapabilityPC/ASAPC-Foam
Default condition——
Relative cost$$$ Premium$$ Standard
Min. machined wall——
Best machined surface——

PC/ASA vs PC-Foam — frequently asked

Is PC/ASA stronger than PC-Foam?

Yes. PC/ASA has a typical yield strength of 54 MPa (7.83 ksi) against 43 MPa (6.24 ksi) for PC-Foam — about 26% more. Tensile strength is 55 MPa (7.98 ksi) vs 45 MPa (6.53 ksi).

Which is cheaper, PC/ASA or PC-Foam?

PC-Foam is the lower-cost material: it sits in the standard tier ($$) while PC/ASA is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, PC/ASA or PC-Foam?

PC/ASA. Its weldability rates good (55/100) against fair (50/100) for PC-Foam.

Ready to make it?

Upload a CAD file and FabDigit prices the part in PC/ASA and PC-Foam side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.