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Grey vs PC

Polymer · grade comparison

Grey and PC are both polymer grades, both multipurpose plastic. PC is the stronger of the two: yield strength 63 MPa (9.14 ksi) against 48 MPa (6.96 ksi) for Grey, about 31% more; tensile strength follows at 68 MPa (9.86 ksi) vs 55 MPa (7.98 ksi). PC is the more ductile: elongation 110% versus 8% for Grey. Grey is lighter (1.15 g/cm³ vs 1.2 g/cm³ for PC) and Grey is stiffer (2.5 GPa vs 2.4 GPa). On the shop floor, PC machines more easily (good vs fair) and PC welds better (very good vs not recommended).

GreyChoose it when weight is the constraint.

PCChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

Grey vs PC: properties

GreyPC

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

2.5 GPa0.36 Msi
2.4 GPa0.34 Msi

Tensile Strength (Ultimate)

55 MPa8 ksi
68 MPa9.9 ksi

Yield Strength (0.2% offset)

48 MPa7 ksi
63 MPa9.1 ksi

Elongation at Break

8%
110%

Compressive Strength

90 MPa13.1 ksi
80 MPa11.6 ksi

Compressive Modulus

2.3 GPa0.33 Msi
2.4 GPa0.35 Msi

Flexural Strength

80 MPa11.6 ksi
97 MPa14.1 ksi

Flexural Modulus

2.2 GPa0.32 Msi
2.4 GPa0.34 Msi

Fracture Toughness (K_IC)

0.8 MPa·√m0.73 ksi·√in
2.2 MPa·√m2 ksi·√in

Izod Impact, Notched

20 J/m0.37 ft·lbf/in
800 J/m15 ft·lbf/in

Hardness, Shore D

82 Shore D
84 Shore D

Hardness, Rockwell M

80 HRM
70 HRM

Shear Modulus

—
0.83 GPa0.12 Msi

Bulk Modulus

—
4 GPa0.51 Msi

Shear Strength

—
41 MPa5.9 ksi

Hardness, Rockwell R

—
120 HRR

Same in both: Poisson's Ratio 0.38

Physical

Density and transition temperatures.

Density

1.15 g/cm³0.04 lb/in³
1.2 g/cm³0.04 lb/in³

Glass Transition (Tg)

60°C140 °F
147°C297 °F

Water Absorption (24 h)

0.5%
0.15%

Water Absorption (Saturation)

1.6%
0.35%

Refractive Index

1.51
1.585

Light Transmission

—
88%

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

1,500 J/kg·K0.36 BTU/lb·°F
1,200 J/kg·K0.29 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

90 µm/m·K50 µin/in·°F
67 µm/m·K37.2 µin/in·°F

Max Service Temperature (continuous)

50°C122 °F
120°C248 °F

Min Service Temperature

-20°C-4 °F
-40°C-40 °F

Heat Deflection Temp. @ 0.45 MPa

65°C149 °F
138°C280 °F

Heat Deflection Temp. @ 1.8 MPa

52°C126 °F
129°C264 °F

Limiting Oxygen Index

19%
26%

Max Service Temperature (short-term)

80°C176 °F
145°C293 °F

Vicat Softening Point (B50)

—
146°C295 °F

Same in both: Thermal Conductivity 0.2 W/m·K0.12 BTU/hr·ft·°F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹² Ω·m3.94×10¹⁹ µΩ·in
1×10¹⁴ Ω·m3.94×10²¹ µΩ·in

Dielectric Strength

15 kV/mm381 V/mil
22 kV/mm559 V/mil

Dielectric Constant (1 MHz)

3.4
2.9

Dissipation Factor (1 MHz)

0.03
0.01

Volume Resistivity

1×10¹⁴ Ω·cm
1×10¹⁶ Ω·cm

Surface Resistivity

1×10¹⁴ Ω
1×10¹⁵ Ω

Comparative Tracking Index (CTI)

—
250 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

70 / 100
55 / 100

UV / Weathering Resistance

25 / 100
30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
65 / 100

Weldability

5 / 100
70 / 100

Formability (cold)

5 / 100
75 / 100

Polishability

75 / 100
85 / 100

Mold Shrinkage

—
0.6%

Melt Flow Rate

—
10 g/10 min

Processing Melt Temperature (typ.)

—
295°C563 °F

Mold Temperature (typ.)

—
90°C194 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

125 MJ/kg53,740 BTU/lb
105 MJ/kg45,142 BTU/lb

Embodied Carbon (primary production)

5.5 kg CO₂/kg
6.3 kg CO₂/kg

Typical Recycled Content

0%
5%

Same in both: Embodied Water 250 L/kg30 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

48 kN·m/kg
57 kN·m/kg

Specific Stiffness (E / density)

2.2 MN·m/kg
2 MN·m/kg

Modulus of Resilience

461 kJ/m³
844 kJ/m³

Same in both: Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scalePCFormlabs Grey

Manufacturing and finishing

CapabilityGreyPC
CNC machining—Yes
Sheet metal—Yes
Default conditionStandardUnfilled
Relative cost$ Budget$ Budget
Min. machined wall—0.5 mm
Best machined surface—Ra 0.8 µm

Both are offered for Injection molding and 3D printing. Both take the same 12 finishes: Chrome Plating (Plastic), Conductive Coating, Dyeing (Nylon), EMI Shielding Coating, Painting, Primer Coating, Soft Touch Coating, Spray Painting, Tinted Coating, UV Coating, Vacuum Metallization, Waterproof Coating.

Grey vs PC — frequently asked

Is PC stronger than Grey?

Yes. PC has a typical yield strength of 63 MPa (9.14 ksi) against 48 MPa (6.96 ksi) for Grey — about 31% more. Tensile strength is 68 MPa (9.86 ksi) vs 55 MPa (7.98 ksi).

Which is cheaper, Grey or PC?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Grey or PC?

PC. Its machinability rates good (65/100) against fair (45/100) for Grey; for welding the order is PC first (very good, 70/100) then Grey (not recommended, 5/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Grey and PC side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.