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IXPE vs POE Foam

Polymer · grade comparison

IXPE and POE Foam are both polymer grades. POE Foam is the stronger of the two: tensile strength 2 MPa (0.261 ksi) against 0.35 MPa (0.0508 ksi) for IXPE, about 5.1 times as much. POE Foam is the more ductile: elongation 220% versus 150% for IXPE. IXPE is lighter (0.03 g/cm³ vs 0.15 g/cm³ for POE Foam) and POE Foam is stiffer (0.01 GPa vs 0 GPa). On the shop floor, IXPE machines more easily (excellent vs good), IXPE welds better (very good vs good), and IXPE sits in a lower cost tier (standard, $$) than POE Foam (premium, $$$).

IXPEChoose it when weight is the constraint, or when the part sees heat.

POE FoamChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

IXPE vs POE Foam: properties

IXPEPOE Foam

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0 GPa3.63×10⁻⁴ Msi
0.01 GPa0 Msi

Tensile Strength (Ultimate)

0.35 MPa0.05 ksi
2 MPa0.26 ksi

Yield Strength (0.2% offset)

0.2 MPa0.03 ksi
—

Elongation at Break

150%
220%

Compressive Strength

0.04 MPa0.01 ksi
0.09 MPa0.01 ksi

Compressive Modulus

0 GPa3.19×10⁻⁴ Msi
0.01 GPa7.25×10⁻⁴ Msi

Flexural Strength

0.22 MPa0.03 ksi
—

Flexural Modulus

0 GPa2.9×10⁻⁴ Msi
—

Shear Strength

0.16 MPa0.02 ksi
—

Hardness, Shore A

10 Shore A
35 Shore A

Tear Strength

1 kN/m5.7 lbf/in
4 kN/m22.8 lbf/in

Compression Set (22 h, 70 °C)

12%
25%

Same in both: Poisson's Ratio 0.15

Physical

Density and transition temperatures.

Density

0.03 g/cm³0 lb/in³
0.15 g/cm³0.01 lb/in³

Melting Temperature (Tm)

110°C230 °F
62°C144 °F

Glass Transition (Tg)

-110°C-166 °F
-52°C-62 °F

Water Absorption (24 h)

0.3%
0.5%

Water Absorption (Saturation)

1.5%
2%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.04 W/m·K0.02 BTU/hr·ft·°F
0.05 W/m·K0.03 BTU/hr·ft·°F

Specific Heat Capacity

2,000 J/kg·K0.48 BTU/lb·°F
2,100 J/kg·K0.5 BTU/lb·°F

Max Service Temperature (continuous)

85°C185 °F
65°C149 °F

Min Service Temperature

-60°C-76 °F
-50°C-58 °F

Vicat Softening Point (B50)

90°C194 °F
—

Max Service Temperature (short-term)

100°C212 °F
90°C194 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 200 µm/m·K111 µin/in·°F · Limiting Oxygen Index 18%

Electrical

Conductivity and insulation.

Dielectric Constant (1 MHz)

1.1
1.3

Dissipation Factor (1 MHz)

2×10⁻⁴
4×10⁻⁴

Surface Resistivity

1×10¹⁴ Ω
1×10¹⁵ Ω

Same in both: Electrical Resistivity 1×10¹⁴ Ω·m3.94×10²¹ µΩ·in · Volume Resistivity 1×10¹⁶ Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

90 / 100
—

UV / Weathering Resistance

30 / 100
40 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

85 / 100
60 / 100

Weldability

70 / 100
55 / 100

Formability (cold)

80 / 100
88 / 100

Mold Shrinkage

—
2.5%

Melt Flow Rate

—
1 g/10 min

Processing Melt Temperature (typ.)

—
170°C338 °F

Mold Temperature (typ.)

—
165°C329 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

92 MJ/kg39,553 BTU/lb
88 MJ/kg37,833 BTU/lb

Embodied Water

120 L/kg14.4 gal/lb
130 L/kg15.6 gal/lb

Typical Recycled Content

0%
5%

Same in both: Embodied Carbon (primary production) 3 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

11 kN·m/kg
12 kN·m/kg

Thermal Diffusivity

0.6 mm²/s
0.1 mm²/s

Same in both: Specific Stiffness (E / density) 0.1 MN·m/kg · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleIXPE

Manufacturing and finishing

CapabilityIXPEPOE Foam
Default condition——
Relative cost$$ Standard$$$ Premium
Min. machined wall——
Best machined surface——

IXPE vs POE Foam — frequently asked

Is POE Foam stronger than IXPE?

Yes. POE Foam has a typical tensile strength of 2 MPa (0.261 ksi) against 0.35 MPa (0.0508 ksi) for IXPE — about 5.1 times as much.

Which is cheaper, IXPE or POE Foam?

IXPE is the lower-cost material: it sits in the standard tier ($$) while POE Foam is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, IXPE or POE Foam?

IXPE. Its machinability rates excellent (85/100) against good (60/100) for POE Foam; for welding the order is IXPE first (very good, 70/100) then POE Foam (good, 55/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in IXPE and POE Foam side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.